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Designed specifically for forging, heat treatment, painting and
other processes of automotive parts, it enables the continuous
hanging transportation of workpieces in three-dimensional space .
Typical scenarios include:
Die forging transfer : Process connection for engine connecting
rods, crankshafts and other high-temperature forgings (800 ° C -
1200 ° C)
Painting line : Automated conveying for the entire process of
pretreatment, electrophoresis and drying of body sheet metal
Assembly connection : Transshipment of heavy components such as
transmission assemblies
Core advantage
Heat resistant design (optional 1200 ° C resistant ceramic-coated
chain)
Flexible path planning (horizontal/vertical multi-directional
transport)
Intelligent beat matching (with robot, heat treatment furnace
linkage control)
Key technical features
Die forging chain with special design
Thermal expansion compensation : Dynamic clearance of 0.5-1.2mm
is reserved between links to prevent jamming due to high
temperature
Maintenance-free structure : Built-in graphite lubrication groove
reduces the frequency of high-temperature lubricant replenishment
Safety protection system
Double fall protection mechanism : Mechanical ratchet lock +
hydraulic damping buffer
Emergency breaking device : Laser scanning emergency stop trigger
response time < 0.3 seconds
Energy efficiency optimization
Energy feedback drive : Braking energy recovery efficiency ≥85%
Lightweight lifting gear : Carbon fiber composite reduces weight
by 30%
Module | Function description | Core components and technical parameters |
Suspension carrier unit | It comes into direct contact with the workpiece and bears the load and heat conduction | - Die forged chain: Nitrided alloy steel chain links (tensile
strength ≥1200MPa) - Lifting gear: High-temperature resistant grippers/electromagnetic suction cups (load capacity 1 to 5 tons) |
Power drive system | It provides stable power output and meets the requirements of variable speed | Dual-frequency conversion motor redundant design (power 7.5-45kW) Self-lubricating gearbox (IP67 protection class) |
Orbital frame system | Support the conveying path to ensure operational accuracy | Closed box beam (deflection ≤1/1000) Quenched steel rails (surface hardness HRC58-62) |
Thermal management module | Control the impact of high-temperature environments on equipment | Air-cooled chain-link heat dissipation cavity High-temperature resistant bearings (ceramic rollers, resistant to ≤400℃) |
Intelligent control system | Full-process digital monitoring and dispatching | - Distributed PLC+ industrial Internet of Things gateway Infrared thermal imaging over-temperature alarm system |
Scene requirements | Recommended configuration: |
Heavy forgings (≥3 tons) | Double-chain redundant structure + hydraulic balance lifting gear |
Clean workshop (Painting Line) | Fully enclosed track + positive pressure dust-proof system |
Multi-floor conveying | Spiral climbing module + gravity compensation device |
1.High cost performance: Based on the customer's product
positioning and development strategy, and with economic
affordability as the foundation, we achieve the best cost
performance.
2.The advanced and meticulous design concept of the equipment,
along with the highly automated industrial equipment, showcases the
image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production
requirements and reserving room for development, taking into
account the needs of increased production and improved quality in
the future.
4.Quality compliance strictly adheres to the ISO900 quality
management system, with every minute detail of the entire equipment
installation being strictly controlled.