Chemical Cleaning Line for Metal Workpieces Ideal for Metal Processing Automobile Manufacturing and Hardware Accessories

Equipment Description:

Description of swimming immersion Pretreatment equipment ‌
I. Equipment Description
1. Core use ‌
The surface treatment processes such as degreasing, rust removal, phosphating and passivation are completed by fully immersing the workpiece in the treatment bath solution. It is suitable for metal workpieces with complex shapes or high requirements for surface uniformity (such as castings, automotive parts, etc.).
2.‌ Applicable scenarios ‌
It is especially suitable for batch processing of small and medium-sized workpieces in fields such as metal processing, automobile manufacturing, and hardware accessories.
3. Process characteristics ‌
Impregnation treatment ‌ : The bath solution makes full contact with the workpiece, clean or form a film without dead spots;
High efficiency and energy saving ‌ : Recycling of bath solution to reduce chemical waste;
Flexible adaptation ‌ : It can adapt to different materials (steel, aluminum, zinc alloy, etc.) by adjusting the bath solution formula.
2. Key design highlights ‌
Modular tank ‌ : Flexible addition or removal of tank positions to accommodate multiple processes in series (e.g. Degreasing → water washing → phosphating → water washing);
Energy-saving design ‌ : Tank insulation layer + waste heat recovery to reduce energy consumption;
Automation compatible ‌ : Work with AGVs or robotic arms to achieve unmanned production.

Main structures and components:

I. Main Structure and Components
1. Tank system ‌
Main treatment tank ‌ : acid and alkali resistant material (such as PP, PVC or stainless steel lining), capacity customized according to workpiece size;
Overflow tank ‌ : collects the overflow tank liquid and maintains the liquid level stable;
Tank cover ‌ : To reduce evaporation of tank liquid, part of the design is auto-opening and closing.
2. Conveying system ‌
Suspension chain/drum ‌ : Carrying workpieces immersed in bath solution, speed adjustable;
Lifting mechanism ‌ : Pneumatic or hydraulic drive to control the immersion depth and dwell time of the workpiece.
3. Heating and circulation system ‌
Heater ‌ : Titanium alloy electric heating tube or steam coil, precise temperature control (±2℃);
Circulating pump ‌ : Ensure uniform flow of the bath solution and prevent sedimentation;
Heat exchanger ‌ (optional) : for the recovery of waste heat from high-temperature bath solution.
4. Filtration and discharge system ‌
Multi-stage filtration ‌ : Screen filter (coarse filtration) + bag filter (fine filtration), remove impurities;
Waste liquid treatment ‌ : Neutralization tank + sedimentation tank, in line with environmental protection discharge standards.
5. Intelligent control system ‌
PLC+ touchscreen ‌ : Preset process parameters (temperature, time, number of impregnations);
Sensor monitoring ‌ : Real-time feedback of liquid level, temperature and pH value, automatic liquid replenishment or alarm.
6. Safety protection device ‌
Splash guard ‌ : reduces splashing of bath solution;
Emergency lift ‌ : Automatically lift workpieces in case of sudden power outage;
Ventilation system ‌ : To remove acid mist or volatile gases, equipped with exhaust gas treatment device.

Domestic large-scale coating equipment, intelligent equipment, and environmental protection equipment production enterprises-Zhejiang Huier Coating Environmental Protection Equipment Co., Ltd has 37 years of experience industry team in the powder coating equipment,intelligent equipment and environmental protection equipment.It is the national high and new tech enterprise,Specialized, refined, and innovative small and medium-sized enterprises， scientific and technological SMES 27years specialized R&D, design, manufacture, installation, commissioning ,maintenance of varies coating equipment, automatic equipment, intelligent control system, waste water,waste gas environmental protection equipment and treatment engineering.The company is located in Wukang Street, Deqing County, covers an area of 30,000 square meters, workshop of more than 20,000 square meters, more than 200 employees. The company has passed ISO9001 international system certification, ISO14001 environmental management system certification and ISO45001:2018 Occupational health and safety management system certification, and obtained more than 40 national patents.

The company actively and constantly introduce excellent talents, focus on the development of coating equipment and environmental protection equipment of new technology, new process and new products every year.It is the mission of all staff to continuously develop and grow, meet the needs of customers and create value for customers.

The products are used in all kinds of metal surface, plastic, aerospace, auto parts, mechanical equipment, furniture and other surface treatment.It will meet the customer needs, because it adopts automatic production to anti-corrosion and powder coating the user's products,coating solid bright.

In aerospace, household appliances, light industry, furniture, machine tools, construction, motorcycles, automobiles, communications, aluminum, electric power, agricultural machinery and transportation and other industries by the user's praise. The company continue to innovate, research and development of new products, design and manufacture safety, energy saving, environmental protection, intelligent features of fire-proof safe, powder coating environmental protection equipment and intelligent equipment engineering projects.

The company not only meet the needs of domestic customers, but also in Southeast Asia, the Middle East, Europe, North America, South America and other 27 countries occupied the market has won the favor of customers! The company always dedicated to our customers with the overall intelligent coating environmental protection system solutions and system services.