Automatic Integration Electrostatic Spray Painting Line For Automobile Home Appliance And Hardware Industries

Equipment description:

Disk electrostatic painting room is an efficient and environmentally friendly painting equipment, through the principle of electrostatic adsorption to make the coating evenly adsorbed on the surface of the workpiece, significantly improve the spraying efficiency and coating quality, suitable for the mass production of automobiles, home appliances, hardware and other industries.
1. Technical advantages
‌ high efficiency and energy saving ‌ : electrostatic adsorption reduces paint waste (utilization rate of more than 90%).
‌ Environmental standards ‌ : paint mist filter system in line with VOC emission standards.
‌ automatic integration ‌ : support and production line joint control, improve the consistency of painting.
2. Application scenarios
‌ metal parts spraying ‌ : such as car body, aluminum alloy profiles, etc.
‌ plastic parts coating ‌ : home appliance shell, electronic product shell, etc.

Main structure and components:

Main structure and core components
The following are the key components and functions of the device:
‌ structure module ‌‌ core component ‌‌ function description ‌
‌1. Spray booth body ‌ - chamber frame (steel structure/stainless steel) seal space to prevent paint mist from spilling; Corrosion-resistant material ensures long-term stability.
- The lighting system (explosion-proof LED lights) provides a uniform light source for the operator to observe the spraying effect.
‌2. Electrostatic spraying system ‌ - Disk atomizer (high-speed rotating disk) atomizes the paint through centrifugal force, and works with electrostatic generator to charge the paint drops to improve adsorption efficiency.
- Electrostatic generator (high voltage power supply) generates high voltage electrostatic field, so that the atomized coating is charged, enhance the surface adhesion of the workpiece.
‌3. Paint supply system ‌ - Paint supply pump (gear pump/plunger pump) stably delivers paint to atomizer to ensure continuous spraying.
- Paint filter filters impurities to avoid clogging nozzles and ensure spray uniformity.
‌4. Air purification system ‌ - Exhaust device (centrifugal fan) forced to discharge paint mist and waste gas, to maintain indoor air cleanliness.
- Paint mist filter (dry/wet) captures suspended paint mist particles and reduces environmental pollution (wet filter is more efficient).
‌5. Control system ‌ - PLC control panel regulates spraying parameters (voltage, speed, air volume, etc.) to support automatic production process.
- Man-machine interface (touch screen) visual operation, real-time monitoring of equipment running status.
‌6. Safety device ‌ - explosion-proof system (gas detection/automatic fire extinguishing) to prevent electrostatic sparks caused by explosion, to ensure production safety.
- The grounding protection device eliminates the risk of electrostatic accumulation and ensures the stable operation of the device.

Features:

1. High cost performance Based on the customer's product positioning and development strategy, based on economic benefits, to achieve the best cost performance.

2.Advanced equipment design concept of excellence, high degree of automation of industrial equipment, show modern advanced enterprise style.

(3.High adaptability to meet the current production requirements, and reserve space for development, considering the later production increase and quality improvement needs.

4.Quality standards strictly follow the IS0900 quality management system, and every small link of the entire equipment installation is strictly checked.

Domestic large-scale coating equipment, intelligent equipment, and environmental protection equipment production enterprises-Zhejiang Huier Coating Environmental Protection Equipment Co., Ltd has 37 years of experience industry team in the powder coating equipment,intelligent equipment and environmental protection equipment.It is the national high and new tech enterprise,Specialized, refined, and innovative small and medium-sized enterprises， scientific and technological SMES 27years specialized R&D, design, manufacture, installation, commissioning ,maintenance of varies coating equipment, automatic equipment, intelligent control system, waste water,waste gas environmental protection equipment and treatment engineering.The company is located in Wukang Street, Deqing County, covers an area of 30,000 square meters, workshop of more than 20,000 square meters, more than 200 employees. The company has passed ISO9001 international system certification, ISO14001 environmental management system certification and ISO45001:2018 Occupational health and safety management system certification, and obtained more than 40 national patents.

The company actively and constantly introduce excellent talents, focus on the development of coating equipment and environmental protection equipment of new technology, new process and new products every year.It is the mission of all staff to continuously develop and grow, meet the needs of customers and create value for customers.

The products are used in all kinds of metal surface, plastic, aerospace, auto parts, mechanical equipment, furniture and other surface treatment.It will meet the customer needs, because it adopts automatic production to anti-corrosion and powder coating the user's products,coating solid bright.

In aerospace, household appliances, light industry, furniture, machine tools, construction, motorcycles, automobiles, communications, aluminum, electric power, agricultural machinery and transportation and other industries by the user's praise. The company continue to innovate, research and development of new products, design and manufacture safety, energy saving, environmental protection, intelligent features of fire-proof safe, powder coating environmental protection equipment and intelligent equipment engineering projects.

The company not only meet the needs of domestic customers, but also in Southeast Asia, the Middle East, Europe, North America, South America and other 27 countries occupied the market has won the favor of customers! The company always dedicated to our customers with the overall intelligent coating environmental protection system solutions and system services.