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Precision Casting of Aluminum Alloy for High-Strength and Lightweight Components
Aluminum alloy is an important metal material with high strength, excellent thermal conductivity and light weight.
It is widely used in automobiles, aerospace, electronic products
and other fields.
Aluminum alloy casting is to melt aluminum alloy and make parts of
various shapes through casting process.
Basic process flow of aluminum alloy casting
1. Raw material preparation. Select suitable aluminum alloy raw
materials.
2. Furnace melting. Put the aluminum alloy raw materials into the
furnace for melting.
3. Pouring. Pour the molten aluminum alloy from the furnace into
the mold.
4. Cooling. After the aluminum alloy fully fills the mold, start
cooling. The cooling time and speed depend on the size and
complexity of the part. Water cooling, wind cooling, and natural
cooling are several ways.
5. Desanding. After the part is cooled, take it out of the mold and
perform the desanding process on it to remove the sand shell from
the aluminum alloy part. It can be done by giza or sandblasting.
6. Trimming. Trim the aluminum alloy parts after desanding.
Trimming includes processes such as removing burrs, flattening the
surface, and grinding. To achieve the accuracy and surface of the
parts.
7. Heat treatment. For some aluminum alloy parts that need to
provide strength and corrosion resistance, heat treatment process
is required. Heat treatment includes solution treatment and aging
treatment.
8. Surface treatment. Surface treatment of aluminum alloy parts as
needed.
9. Inspection. Quality inspection of aluminum alloy parts.
10. Packaging and delivery. Aluminum alloy parts that have passed
the inspection are packaged in moisture-proof, shock-proof, and
marked manners.