Glass Loading Machine
Product Description
It automatically and accurately places glass from a horizontally
positioned pallet onto the assembly line, and automatically
retrieves the glass spacer paper; Servo motor with gear rack drive,
high positioning accuracy, stable, reliable, and maintenance-free;
The glass suction cup is made of imported PUmaterial, which leaves
no trace when picking up glass; The glass clamping fixture has a
vacuum detection function to effectively prevent the glass from
falling during the grasping process; Power and air supply
protection functions; The operation interface is simple and
user-friendly.
Product Parameters
Prtoduct parameter | Data |
Manipulator Gripping Range | Height: 150mm - 1000mm |
Applicable Component Dimensions | L: 1630mm - 2600mm * W: 950mm - 1450mm |
Gripping Weight | 50kg |
Cycle Time | ≤20s per piece (including the paper-clipping action) |
Yield Rate | ≥99.8% |
Utilization Rate | ≥98% |
Rated Power | 8.5kw |
Power Supply | AC380V±5%,3P+1N+1PE,50/60Hz |
Air Supply | 0.6-0.8MPa |
Air Consumption | 150L/min |
Environmental Requirements | Temperature:15ºC-30ºC; Humidity:5%-75%(No Condensation) |
Noise Level | ≤72dB |
Weight | 1900kg |
Dimensions | L7000mm*W3650mm*H1800mm |
Detailed Photos
sucker film seperate arm transport chainThe advantages of glass loading machines are as follows:
1. Improve production efficiency:
• Automatic and continuous loading
• Fast and precise positioning
2. Reduce labor intensity and labor costs:
• Relieve the burden on workers
• Decrease the demand for manpower
3. Enhance the precision and stability of loading:
• Precise control of the loading amount
• Stable loading process
4. Optimize the utilization of production space:
• Compact design
• Integration with the production line
5. Strengthen production safety:
• Safety protection devices
• Reduce the risk of accidents
6. Facilitate management and maintenance:
• Centralized control
• Easy to maintain
Company Profile
Beijing X-Solar Energy Co., Ltd. was found in 2020, and
headquartered in Beijing. It's a science and technology innovative
energy enterprises with the main business of future cell R&D,
flexible photovoltaic modules, building photovoltaic module
production, high-end equipment manufacturing, production line
delivery, and AI-CITY wisdom energy management services.
In July 2023, the company's first demonstration factory, Jiangsu
X-Solar Green-building Technology Co., Ltd., was established in
Jiangyin CNBM Jetion Industrial Park. Meanwhile, Jiangsu YuanTeng
FengSheng Intelligent Manufacturing Technology Co., Ltd., a
wholly-owned equipment company of the company, delivered the
world's first "three-in-one" automatic production line for Jiangyin
base. The production line can be compatible with the production of
three categories: X-Solar Light shadow series (flexible PV
modules), X-Solar Light rhyme series (building PVtile modules),
X-Solar Light Curtain series (building PV wall modules), and
customized products. X-Solar PV series products have the advantages
of integrating architectural aesthetics, complying with design
specifications and creating energy value, which have been widely
recognized and praised by customers in domestic and overseas.
In 2024, the company has added two regional centers in Shanghai and
Guangzhou of China, and set up the Hong Kong X-Solar Future Energy
Research Institute, and overseas sales companies in Australia,
Italy, Germany, Saudi Arabia and Argentina. The company has
launched a global layout to provide sustainable energy products and
services to many countries, and has contributed to the "carbon
neutrality and carbon peak".
Exhibition Display
FAQ
I. Aspects of Basic Principle and Function
1. Question: What is the working principle of the glass loading
machine?
Answer: The glass loading machine usually uses mechanical
transmission devices, such as conveyor belts, suction cups, and
robotic arms, to orderly grab the glass sheets from the storage
location and transport them to the designated position on the
processing production line according to the set program, realizing
automatic loading operations.
2. Question: What are its main functions?
Answer: It can automatically grab glass, accurately position and
place it, adapt to the loading of glass of different sizes. Some
also have functions to protect the glass, such as anti-scratch and
buffering. Meanwhile, it can be connected and coordinated with
subsequent processing equipment to improve production efficiency.
II. Related to the Scope of Application
1. Question: What thicknesses of glass can it be applied to for
loading?
Answer: Different models of glass loading machines have different
applicable thickness ranges. Commonly, they can be used for loading
glass with a thickness ranging from 3mm to 19mm and other
conventional thicknesses. Some special ones can expand the
thickness range even wider.
2. Question: Are there any restrictions on the size of the glass?
Answer: There are certain restrictions. Generally, small ones can
handle small-sized glass sheets for the processing of some
handicrafts. Large industrial glass loading machines can handle
large glass sheets of several square meters. It specifically
depends on the maximum and minimum size parameters designed for the
equipment.
III. Operation and Use Issues
1. Question: Is it complicated to operate?
Answer: Nowadays, many glass loading machines are designed to be
user-friendly, with simple and easy-to-understand operation panels.
Operators only need to undergo simple training and follow the set
process steps, such as inputting the glass size and selecting the
loading mode, to operate it. It's not that complicated.
2. Question: How to conduct pre-start debugging?
Answer: Before starting up, it's necessary to first check whether
the mechanical parts are firmly connected, whether the transmission
devices can operate normally, whether there are any damages or
leakage in the electrical circuits. Calibrate parameters such as
the suction force of the suction cups and the speed of the conveyor
belt to ensure that all parts are in normal condition before
starting the machine for trial operation.
IV. Maintenance Aspects
1. Question: What routine maintenance work needs to be done?
Answer: It's necessary to regularly clean the dust and debris on
the surface and inside of the equipment, check the wear condition
of parts like conveyor belts, replace severely worn parts in time,
clean the suction cups and check their sealing conditions, and also
regularly add lubricating oil to the mechanical transmission parts.
2. Question: How often is it better to conduct a comprehensive
overhaul?
Answer: Generally, it is recommended to conduct a comprehensive
overhaul every six months to one year to check the overall
performance of the equipment and the aging and wear conditions of
various parts. However, if the usage frequency is particularly
high, the overhaul cycle can be appropriately shortened.
V. Fault Troubleshooting Related
1. Question: The glass is always grabbed unstably and drops. What
should I do?
Answer: First, check whether the suction cups are damaged or
leaking. If so, replace them in time. Then check whether the
suction force setting is appropriate and adjust the suction force
according to the weight of the glass and other factors. Also,
confirm whether the grabbing mechanism such as the robotic arm
moves smoothly and eliminate abnormal situations like jamming.
2. Question: The conveyor belt suddenly stops running. How to deal
with it?
Answer: First, check whether the power supply is properly
connected. Then check whether the motor is faulty, such as whether
the motor has stopped due to overheating protection and whether
there are any problems with the circuit connection. Furthermore,
check whether the conveyor belt is stuck by foreign objects and
solve the discovered problems accordingly.
VI. Safety Aspects
1. Question: What safety precautions should be taken when using the
glass loading machine?
Answer: Operators should wear protective gloves, goggles and other
protective equipment to prevent accidental scratches and injuries
from broken glass. Do not reach into the mechanical operation area
when the equipment is running. Regularly check whether the safety
protection devices of the equipment, such as guardrails and
emergency stop buttons, are normal and effective.
2. Question: How to quickly stop the machine in an emergency?
Answer: Press the emergency stop button on the equipment operation
panel to quickly cut off the power supply and stop the equipment
from running to avoid further expansion of the accident.