Fifth Generation Fully Automatic Shrink Sleeve Applicator Customized For 30000BPH Drinks Production Line Is Being Tested In The Workshop

The fifth generation fully automatic shrink sleeve applicator customized for the 30000BPH drinks production line is being tested in the workshop

Applicable bottle types: Applicable to the packaging of various bottle types, including but not limited to round, oval, square or other special-shaped bottles.

Applicable bottle materials: PET/PE/PP bottles, glass bottles, etc.

Labeling speed range: 12000BPH-60000BPH

Different product names of sleeving Labeler:

Shrinking sleeve labeling machine
Sleeve labeler
Double Head Sleeve Labeling Machine
Single head sleeve labeling machine
Can sleeve labeling machine
Labeler
Automatic sleeving machine
Bottle sleeve machine
Automatic sleeve labeling machine
Beer can shrink sleeve applicator
Shrink Sleeve Labeling Machine
Label Sleeving Machine
Shrink Sleever
Shrink Labeling Machine
Sleeving Labeler
Shrink Sleeve Label Labeling Machine

Shrink Sleeve Labeling Machines, Tunnels, and Applicators

1.Equipment Overview for the fifth generation fully automatic shrink sleeve applicator customized for the 30000BPH drinks production line is being tested in the workshop:
Peiyu high-speed Sleeve labeler (most advanced labeling technology, zero burr, roller cutting labeling machine)
High-speed roller labeling machine unit: roller labeling machine + multi-roll feeding system:
(actual layout is designed according to the workshop site).

As one of the most technologically advanced sleeve labeling machines in the world, the Peiyu high-speed roller sleeve labeling machine only requires one unit and can package up to 48,000 containers per hour.
Compared with traditional machines, the sleeve labeling process and design principle eliminate the label burrs caused by the cutter disc cutting. The Peiyu high-speed sleeve labeling machine adopts a cutter disc-free design, and uses a unique drive control and brush-down mechanism to continuously move the labels to separate them, rather than intermittent operation in a beat-like manner, thereby achieving high-speed sleeve labeling packaging.
The rotary perforation tool is used to pierce micro-holes on the sleeve label, with zero burrs, and the sleeve label works continuously without beat pauses.

SPC-650 is the fifth gencration of sleeve labeling machine which is developed by Peiyu packaging technology.
1).High speed and stability, long service life, reliable and reasonable action configuration. The unique design provides guarantee for the high-speed operation of the sleeve labeling machine, and greatly prolongs the service life of the equipment.The servo motor system is widely used to drive, so that the shrink film can be transported, positioned and shrunk in a fixed size.
2).The safety performance is good. The concept of human-machine harmony is embodied in the design process, and the safety hazards brought about by improper operation are automatically checked and blocked.
3).It is easy to replace the packaging materials, and it adopt modular design and simple manual replacement.

2.Application Scenario for the fifth generation fully automatic shrink sleeve applicator customized for the 30000BPH drinks production line is being tested in the workshop:
Sleeve labeler is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.

3.Main technical parameters forthe fifth generation fully automatic shrink sleeve applicator customized for the 30000BPH drinks production line is being tested in the workshop:

4.The configuration forthe fifth generation fully automatic shrink sleeve applicator customized for the 30000BPH drinks production line is being tested in the workshop:

Note:The above configuration is the conventional configuration. If it is affected by the delivery cycle of the external supplier, the brand with the same configuration will be selected as appropriate. The company will not make any additional notification.

5.Steam shrinkage furnace (steam proportional valve controlled constant temperature shrinkage furnace)

(1).Main structure of steam shrinking furnace:

1)Main accessories of steam boiler: stop valve, filter, pressure gauge, pressure reducing valve, angle seat valve, manual ball valve, steam trap.
2)The secondary pressure reducing valve is made of Japanese Valve or equivalent brand products, with stable quality and performance.

(2).Main features of steam shrinking furnace:

1)The shrinking furnace is uniquely designed according to the shrinking characteristics of the label. The height and width of the nozzle can be adjusted according to different bottle types. The external perspective window can observe the entire shrinking process. The shrinkage is divided into 3 temperature zones (standard configuration). The temperature of each shrinking zone can be adjusted according to the shrinking requirements to achieve the best shrinking effect.
2)Two decompressions, the first decompression to 0.4Mpa, the second decompression to 0.1Mpa (adjustable according to the actual label characteristics and shrinking requirements).
3)The unique inlet and outlet design can condense steam to prevent steam leakage.
4)The integrated adjustable exhaust duct design can adjust the exhaust volume according to the shrinkage of each section and can send the steam away under the action of the fan, which is beneficial to the workshop working environment.

(3).Main parameters of steam shrinking furnace:

6.Quotation and delivery time for the fifth generation fully automatic shrink sleeve applicator customized for the 30000BPH drinks production line is being tested in the workshop:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

7.Quality Assurance for the fifth generation fully automatic shrink sleeve applicator customized for the 30000BPH drinks production line is being tested in the workshop:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

8.Equipment warranty for the fifth generation fully automatic shrink sleeve applicator customized for the 30000BPH drinks production line is being tested in the workshop:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

9.Packaging and transportation for the fifth generation fully automatic shrink sleeve applicator customized for the 30000BPH drinks production line is being tested in the workshop:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.

10.The main components for the fifth generation fully automatic shrink sleeve applicator customized for the 30000BPH drinks production line is being tested in the workshope:

(1)Sleeve labeler host:

The Sleeve labeler consists of the main frame and enclosure, operating box, twin-screw bottle separation assembly, conveying assembly, head assembly, driving assembly, driven assembly, label correction assembly (with static eliminator), rolling knife continuous label cutting assembly, electric eye assembly, brush down assembly, feeding assembly, film picking assembly, center column, bottle belt assembly, brush assembly, etc.

(2).Features and advantages of Peiyu high-speed Sleeve labeler:

1) Label correction system:

During high-speed operation, the label is corrected dynamically in real time to ensure stable operation of the equipment and accurate label delivery. The correction system is equipped with a static eliminator;

2)Roller cutting component:

The continuous roller cutting design replaces the traditional intermittent label cutting. The rotating perforating tool punches micro holes in the label, eliminating the burrs caused by the traditional knife disc cutting of the label. The knife disc-free design increases the service life of the knife set.

3)Continuous drive label delivery:

Instead of the traditional intermittent drive label feeding, the label separation is realized through motion control, the differential speed of the brushing mechanism and the drive is continuously operated.

The label delivery wheel and brush lower wheel are clamped vertically by pneumatic automatic clamps, which effectively avoids excessive wear of the rubber-coated wheel or unstable label delivery caused by over-tightening or over-loosening due to lack of experience.
The integral machine head lifting mechanism is easy to debug.

4)Bottle separation components:

The unique twin-screw bottle separation makes the bottles more stable during high-speed production and ensures the accuracy of labeling.

5)Modular quick-disassembly and assembly structure design is adopted for bottle separation, bottle stopping, label cutting components, center column and other change parts.

(3)Introduction of Sleeve labeler:

1)Main frame and enclosure: The overall design adopts a wide column design. The transparent frame design is beautiful and generous, easy to disassemble, easy to install and maintain. The outer frame is made of SUS304 stainless steel, which is easy to clean, prevent corrosion, and meet the standards of the food industry.
2)The main frame adopts a bent column design for easy installation and processing. Before processing, a special positioning hole will be specially designed to ensure the accuracy of the main frame. The ingenious design of the step can be directly pulled open during use, which is convenient for debugging and installation. The power distribution cabinet and the main frame are designed as an integral type, which is convenient for installation and transportation.
3)Feeding assembly, using gravity roller buffer with position sensor constant tension control, can adjust the feeding speed according to the actual operating status of the labeling machine at all times to meet the precise feeding of different products in different operating states.
4) Brushing and driving assembly, the brushing adopts dual servo as the drive to meet the different label lengths and different outputs and accurately control the label feeding length. The differential control of the drive and brushing makes the label break smoothly, replacing the traditional knife disc cutting label.
5)The bottle assembly uses dual servos as a drive to meet the needs of different products and outputs. The movement of the dual servo motors can adjust different line speeds according to different outputs to accurately match the labeling speed. This mechanism can be adjusted up and down, and the width can be adjusted to meet the needs of different products. The operation of the position display makes it easier for users to adjust.
6)The brush assembly adopts a sheet metal structure design as a whole. The brush uses wellhead materials and can operate at high speed conditions to meet the needs of different products. The operation of the position display makes it easier for users to adjust.

(4).Multi-roll label feeding system (multi-roll prefabricated docking feeding trolley)

(5).Features and advantages of multi-roll prefabricated splicing loading trolley:

The matching high-speed sleeve labeling machine can realize continuous operation and minimize the frequency of label change downtime.
1)The multi-roll prefabricated splicing feeding trolley has two forms, left and right, which can be configured according to the actual needs of customers. The multi-roll prefabricated splicing feeding trolley is simple and ingenious in structure and easy to install.
2)The multi-roll prefabricated splicing feeding trolley is suitable for: label mandrel diameter 6 inches and 10 inches, and the maximum diameter of the material roll is 500mm.
3)The multi-roll prefabricated splicing feeding trolley adopts servo motor control to accurately feed materials according to the actual operation status of the production line, ensuring the normal operation of the sleeve labeling machine. The unique label large cache can not only meet the stable operation of the sleeve labeling machine, but also greatly guarantee the production volume.
4)Unique design of multi-roll prefabricated splicing feeding trolley:

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!