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High-speed roller automatic sleeving machine, can pack up to 58,000 containers per hour. Peiyu 6th generation sleeve labeling machine, the best sleeve labeling solution for aseptic lines
Applicable bottle materials: PET/PE/PP bottles, glass bottles, cans,etc.
Labeling speed range: 12000BPH-72000BPH
Different names for automatic sleeving machine:
Shrinking sleeve labeling machine
Sleeve labeler
Double Head Sleeve Labeling Machine
Single head sleeve labeling machine
Can sleeve labeling machine
Labeler
Automatic sleeving machine
Bottle sleeve machine
Automatic sleeve labeling machine
Beer can shrink sleeve applicator
Shrink Sleeve Labeling Machine
Label Sleeving Machine
Shrink Sleever
Shrink Labeling Machine
Sleeving Labeler
Shrink Sleeve Label Labeling Machine
1.Equipment Overview for high-speed roller automatic sleeving
machine, can pack up to 58,000 containers per hour. Peiyu 6th
generation sleeve labeling machine, the best sleeve labeling
solution for aseptic lines:
Peiyu High-speed Hob Sleeve Labeling Machine: Hob Sleeve Labeling
Machine + Horizontal Automatic Feeding Station System (Most
Advanced Sleeve Labeling Technology, Zero Burr Hob Cutting Label
Sleeve Labeling Machine)
As one of the most technologically advanced sleeve labeling
machines in the world, the Peiyu High-speed Hob Sleeve Labeling
Machine only requires one unit and can package up to 58,000
containers per hour.
Compared with traditional machines, the label burrs generated by
the cutter disc cutting are eliminated from the labeling process
and design principles. The Peiyu High-speed Hob Sleeve Labeling
Machine adopts a cutter disc-free design, and separates the labels
with a unique drive control and continuous movement of the
brush-down mechanism, rather than intermittent operation in a
beat-type manner, thereby achieving high-speed sleeve labeling
packaging.
Using a rotary perforation tool to pierce micro-holes on the sleeve
label, zero burrs are generated, and the sleeve label works
continuously without beat pauses.
2.High-speed roller labeling machine structure for high-speed
roller automatic sleeving machine, can pack up to 58,000 containers per hour. Peiyu 6th generation
sleeve labeling machine, the best sleeve labeling solution for
aseptic lines:
1.Horizontal automatic feeding station (can store 8 rolls of
labels, reduce the frequency of changeover and improve production
efficiency).
2.Touch screen
3.Floor-standing transparent frame (visually observe the operating
status of the labeling machine)
4.Bottle separation screw (modular design can realize single screw,
double screw, single-side double screw, double-side double screw
combination)
5.Main machine conveyor
6.Labeling machine head
7.Label brushing mechanism
8.Roller label punching assembly
9.Steam shrinking furnace (modular design 3-stage, 4-stage, 5-stage
combination)
3.Steam shrinking oven (constant temperature shrinking oven controlled by steam proportional valve) for high-speed roller automatic sleeving machine, can pack up to 58,000 containers per hour. Peiyu 6th generation sleeve labeling machine, the best sleeve labeling solution for aseptic lines:
1).Main accessories of steam furnace:
Filter, pressure gauge, pressure reducing valve, angle seat valve,
manual ball valve, steam trap, proportional valve (four sections
and above)
2).Main features of steam furnace:
2.1.The shrinking furnace is uniquely designed according to the
shrinking characteristics of the label. The height, width and
narrowness of the nozzle can be adjusted. The perspective window
can observe the entire shrinking process. The shrinking furnace is
divided into 3/4/5 temperature zones. The temperature of each zone
is adjusted according to the shrinking requirements to achieve the
best shrinking effect.
2.2.The unique inlet and outlet design can condense steam to
prevent steam leakage. Double-layer insulation, steam trap and
steam filter are used to effectively discharge steam moisture. The
bottom integral water tray collects condensed water and takes over
the pipe for centralized discharge.
2.3.The adjustable exhaust duct design can adjust the exhaust
volume according to the shrinkage of each section, adjust the steam
in the shrinking furnace, and send the steam away under the action
of the fan to improve the working environment of the workshop.
2.4.Steam decompression is completed in 2 steps. The first step is
to reduce the pressure to 0.4Mp. The second step is to reduce the
pressure to 0.2-0.1Mpa using a Japanese pressure reducing valve to
meet the requirements of high temperature and low pressure
shrinkage.
3).The steam energy saving scheme of the steam shrinkage furnace is
configured with a proportional valve to achieve the steam energy
saving function. The working principle is as follows:
3.1.During normal production, the steam proportional valve is
configured to increase the opening and closing degree according to
the temperature required by the production speed.
3.2.When the production speed is reduced, the steam proportional
valve is reduced in opening and closing, reducing the steam flow.
3.3.During short-term standby, the steam proportional valve has a
small opening and closing degree to maintain the furnace cavity
temperature and reduce steam loss.
3.4.When the machine is shut down for a long time, the angle seat valve is closed to stop the steam from entering.
4).Steam shrinking furnace structure:
1.Bottle input port
2.Temperature gauge
3.One pressure reducing valve (domestic high quality)
4.Two pressure reducing valves (Japanese valve)
5.Pressure gauge
6.Steam proportional valve
7. Steam exhaust fan
8. Bottle output port
4.Main component configuration for high-speed roller automatic sleeving machine, can pack up to 58,000 containers per hour. Peiyu 6th generation sleeve labeling machine, the best sleeve labeling solution for aseptic lines:
Name | Brand |
PLC | Inovance, China |
Servo motor and control system | Inovance, China |
Inverter | Inovance, China |
Proximity electronic switch | SICK/Keyence or equivalent brand |
Touch screen | HMI Schneider or equivalent brand |
Air switch | Schneider or equivalent brand |
Motor protector | Schneider or equivalent brand |
Contactor | Schneider or equivalent brand |
Button | Schneider or equivalent brand |
Intermediate relay | Schneider or equivalent brand |
Phase loss protector | Schneider or equivalent brand |
Terminal | Phoenix |
Ordinary reducer | Hengchi/domestic precision reducer |
Pneumatic components | SMC |
5.Main technical parameters of the equipment for high-speed roller automatic sleeving machine, can pack up to 58,000 containers per hour. Peiyu 6th generation sleeve labeling machine, the best sleeve labeling solution for aseptic lines:
Model | SPCTB.C1C100 |
Production capacity | 970 bottles/minute (height ≤100 mm) |
Qualified rate of labeling | ≥99.9% |
Bottle diameter | 50mm ~ 95mm, special size can be designed separately |
Bottle height | 75 mm -280 mm, special height can be designed separately |
Packaging verticality | ≤0.25 °Special bottle type can be designed separately |
Applicable labels | PVC, PET, OPS |
Label length | 45mm ~ 240mm |
Label thickness | 0.045mm ~ 0.06mm |
Label material | PVC, PET, OPS |
Label transparent spacing | ≥5mm |
Label paper core inner diameter | ≥5" (127mm) |
Label outer diameter | ≤500mm |
Voltage | AC380V, 50/60HZ, 3 phases |
Labeling machine power | 26KW |
Shrinking furnace power | 1.6KW |
Steam source pressure | 0.2-0.4MPa |
Steam consumption | 70kg/hour - 110kg/hour |
Dimensions Main unit | 4000x2100x2750 (length x width x height) |
6.Quotation and delivery time for high-speed roller automatic sleeving machine, can pack up to 58,000 containers per hour. Peiyu 6th generation sleeve labeling machine, the best sleeve labeling solution for aseptic lines:
(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required
for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer
deposit and product packaging samples.
7.Quality Assurance for high-speed roller automatic sleeving
machine, can pack up to 58,000 containers per hour. Peiyu 6th generation
sleeve labeling machine, the best sleeve labeling solution for
aseptic lines:
(1).The company guarantees that the goods provided are brand new,
unused, made of the latest design and suitable materials, and meet
the quality, specifications and performance specified in the
technical contract in all aspects;
(2).The company guarantees that after the production line is
properly guided, installed and debugged, the equipment will reach
the various technical performance indicators of the product within
15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period
specified in the contract, it will be responsible for defects,
failures and damages of the production line caused by defects in
the design, process, manufacturing, installation, debugging or
materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the
acceptance of the production line. If during the quality assurance
period, it is found that the quality or specifications of the
equipment do not meet the contract provisions, or it is proved that
the equipment is defective (including potential defects or the use
of unqualified materials, etc.), the buyer has the right to propose
rectification to the seller within the product quality assurance
period according to the inspection certificate issued by the
statutory department;
(5).The company guarantees the mechanical properties of the
equipment provided, the quality of the product and the consumption
indicators of the product.
8.Equipment warranty for high-speed roller automatic sleeving
machine, can pack up to 58,000 containers per hour. Peiyu 6th generation
sleeve labeling machine, the best sleeve labeling solution for
aseptic lines:
(1). After the equipment is accepted, a 12-month warranty is
provided, and the control system (standard Huichuan brand) provides
a 24-month warranty; during the warranty period, our company will
provide users with free spare parts and timely and effective
services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our
company guarantees that the maintenance personnel will rush to the
customer's site within 48 hours to help the customer eliminate the
fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with
a wide range of preferential technical support, sufficient spare
parts supply and other after-sales services for life;
9.Packaging and transportation for high-speed roller automatic
sleeving machine, can pack up to 58,000 containers per hour. Peiyu 6th generation
sleeve labeling machine, the best sleeve labeling solution for
aseptic lines:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed
frames, which are suitable for long-distance transportation,
moisture-proof, rust-proof, shock-proof, suitable for land
transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea
transportation.