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A high-speed fully automatic shrinking sleeve labeling machine for special PET bottles customized for an Eastern European customer
Applicable bottle types: Applicable to the packaging of various bottle types, including but not limited to round, oval, square or other special-shaped bottles.
Applicable bottle materials: PET/PE/PP bottles, glass bottles, etc.
Labeling speed range: 12000BPH-72000BPH
Different names for shrinking sleeve labeling machine:
Shrinking sleeve labeling machine
Sleeve labeler
Double Head Sleeve Labeling Machine
Single head sleeve labeling machine
Can sleeve labeling machine
Labeler
Automatic sleeving machine
Bottle sleeve machine
Automatic sleeve labeling machine
Beer can shrink sleeve applicator
Shrink Sleeve Labeling Machine
Label Sleeving Machine
Shrink Sleever
Shrink Labeling Machine
Sleeving Labeler
Shrink Sleeve Label Labeling Machine
1.The key technologies of 550/560 labeling machine are mainly reflected in the following aspects for high-speed fully automatic shrinking sleeve labeling machine for special PET bottles customized for an Eastern European customer:
1).Accuracy and stability of label cutting: The MARK point marking of the Peiyu labeling machine can be selected with ordinary optical fiber sensors or color sensors. The sensor signal directly adopts microsecond-level probe control technology, which is more sensitive and stable, with high positioning accuracy, and can achieve label cutting accuracy within ±0.5mm.
2).Precision and accuracy of labeling: For the 550 labeling
machine, you only need to set the mechanical size and position
according to the touch screen parameter requirements, effectively
locate the bottle position through probe technology, and
automatically produce labeling parameters. The whole process is
simple and convenient. During the production process, according to
the actual production situation, the function of direct manual
fine-tuning is reserved, which takes effect immediately after
setting, making it convenient for users to fine-tune the equipment.
3).Label feeding control: The label feeding curve of multiple
squares has been flexibly processed in terms of speed, acceleration
and acceleration, while ensuring the soft label feeding, reducing
the mechanical impact caused by servo startup.
In addition, the label feeding of Peiyu 560 high-speed labeling
machine uses 6 servo independent control electronic cam technology,
which reduces mechanical resistance while improving the speed of
the equipment and the smoothness of label cutting.
4).Driving components: This component is the core of the
equipment's stability. The driving shaft seat adopts five-axis
integrated processing to ensure that the label delivery wheel
delivers the label accurately. In the transmission part, the 550
label set machine uses a synchronous belt to connect six label
delivery wheels, and adopts a specific belt winding redirection
method to make the label delivery wheels rotate toward the center
of the equipment. The 560 label set machine adopts six servo direct
connection label delivery wheels, which has higher transmission
efficiency and faster feedback. There are no wearing parts such as
synchronous belts, and the service life is longer, which greatly
reduces downtime and maintenance time.
5).Cutter disc components: Peiyu's cutter disc adopts helical gear
transmission, which has smoother transmission, higher transmission
efficiency, and fewer cutting burrs. The combination of plastic
gears and steel gears can make the gears self-lubricating and
reduce the maintenance cycle. The cutter disc is equipped with an
origin detection, which can be operated on the touch screen to
reduce safety hazards. It can be used directly regardless of the
left or right machine.
6).Brushing parts: Use each servo motor to control a brush wheel separately, so that the brush wheels on both sides are more synchronized, and the stability of the label is improved. At the same time, a synchronous belt drive is added between the servo motor and the brush wheel to increase the adjustment stroke, which can meet the production of various products.
7).Center column: It is customized according to the size of the label, using imported high-wear-resistant materials and is processed by four-axis machine tools to ensure the accuracy of the parts and ensure that the label sleeve is more stable.
2.Main technical parameters of the equipment for high-speed fully automatic shrinking sleeve labeling machine for special PET bottles customized for an Eastern European customer:
Production capacity | SPC550: 500 bottles/minute (height ≤100 mm) SPC560: 600 bottles/minute (height ≤100 mm) |
Labeling pass rate | ≥99.9% |
Bottle diameter | 50mm ~ 95mm, special size can be designed separately |
Bottle height | 75 mm -280 mm, special height can be designed separately |
Packaging verticality | ≤0.25 °Special bottle type can be designed separately |
Applicable labels | PVC, PET, OPS |
Label length | 38mm ~ 240mm |
Label thickness | 0.045mm ~ 0.06mm |
Label material | PVC, PET, OPS |
Label transparent spacing | ≥5mm |
Label paper core inner diameter | ≥5" (127mm) |
Label outer diameter | ≤500mm |
Voltage | AC380V, 50/60HZ, 3 phases |
Labeling machine power | 15KW |
Shrinkage furnace power | 1.6KW |
Steam source pressure | 0.2-0.4MPa |
Steam consumption | 70Kg/hour-110kg/hour |
Dimensions Main unit | 3000x2100x2750 (length x width x height) |
3.Main component configuration for high-speed fully automatic shrinking sleeve labeling machine for special PET bottles customized for an Eastern European customer:
Name | Brand |
PLC | Inovance, China |
Servo motor and control system | Inovance, China |
Inverter | Inovance, China |
Proximity electronic switch | SICK/Keyence or equivalent brand |
Touch screen | HMI Schneider or equivalent brand |
Air switch | Schneider or equivalent brand |
Motor protector | Schneider or equivalent brand |
Contactor | Schneider or equivalent brand |
Button | Schneider or equivalent brand |
Intermediate relay | Schneider or equivalent brand |
Phase loss protector | Schneider or equivalent brand |
Terminal | Phoenix |
Ordinary reducer | Hengchi/domestic precision reducer |
Pneumatic components | SMC |
4.High-speed 550/560 sleeve labeling machine structure for
high-speed fully automatic shrinking sleeve labeling machine for
special PET bottles customized for an Eastern European customer:
1).It can be a multi-roll material rack (can store 8 rolls of
labels, reduce the frequency of changeover and improve production
efficiency), a floor-standing material rack (can store 2 rolls of
labels), and a horizontal automatic feeding station (can store 8
rolls of labels, reduce the frequency of changeover and improve
production efficiency). 3 types of material racks can be freely
combined and selected.
2).Rotatable touch screen (convenient for operation at various
angles and directions)
3).Floor-standing transparent frame (visual observation of the
operating status of the sleeve labeling machine)
4).Bottle separation screw (modular design can realize single
screw, double screw, single-side double screw, double-side double
screw combination)
5).Main machine conveyor
6).Sleeve labeling machine head
7).Label brushing mechanism
8).Steam shrinking furnace (modular design 2-stage, 3-stage,
4-stage, 5-stage combination)
5.Quality Assurance for high-speed fully automatic shrinking sleeve
labeling machine for special PET bottles customized for an Eastern
European customer:
(1).The company guarantees that the goods provided are brand new,
unused, made of the latest design and suitable materials, and meet
the quality, specifications and performance specified in the
technical contract in all aspects;
(2).The company guarantees that after the production line is
properly guided, installed and debugged, the equipment will reach
the various technical performance indicators of the product within
15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period
specified in the contract, it will be responsible for defects,
failures and damages of the production line caused by defects in
the design, process, manufacturing, installation, debugging or
materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the
acceptance of the production line. If during the quality assurance
period, it is found that the quality or specifications of the
equipment do not meet the contract provisions, or it is proved that
the equipment is defective (including potential defects or the use
of unqualified materials, etc.), the buyer has the right to propose
rectification to the seller within the product quality assurance
period according to the inspection certificate issued by the
statutory department;
(5).The company guarantees the mechanical properties of the
equipment provided, the quality of the product and the consumption
indicators of the product.
6.Equipment warranty for high-speed fully automatic shrinking
sleeve labeling machine for special PET bottles customized for an
Eastern European customer:
(1).After the equipment is accepted, a 12-month warranty is
provided, and the control system (standard Huichuan brand) provides
a 24-month warranty; during the warranty period, our company will
provide users with free spare parts and timely and effective
services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our
company guarantees that the maintenance personnel will rush to the
customer's site within 48 hours to help the customer eliminate the
fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with
a wide range of preferential technical support, sufficient spare
parts supply and other after-sales services for life;
7.Packaging and transportation for high-speed fully automatic
shrinking sleeve labeling machine for special PET bottles
customized for an Eastern European customer:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed
frames, which are suitable for long-distance transportation,
moisture-proof, rust-proof, shock-proof, suitable for land
transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.