High Speed Heat Shrink Film Packaging Machine For 48000BPH Bottled Water Production Line

High speed heat shrink film packaging machine for 48000BPH bottled water production line
Scope of application: This equipment is mainly suitable for industrial packaging of glass bottles/PET bottles/cans in industries such as water, beverages, beer, food, and medicine.
Applicable production line capacity range: 12,000 to 48,000 bottles/hour
Capacity range according to different packaging specifications: 30 packages to 260 packages per minute
Different names for film wrapping machine:
heat shrink film packaging machine
Film packing machine
Cardboard + Film packing machine
Tray + Film packing machine
Film packing machine + Film packing machine,Twice PE film packing machine
Handle Film packaging machine
Shrink packaging Machine
Film Wrapping packing machine
Package sticker handling machine
Shrink wrapper machine
Shrink film packing machine
Shrink wrapper packing machine
Shrink film packaging machine
Tray and Film Shrink wrapper packing machine
Pad and film shirk wrapper packing machine

1.Main component configuration for High speed heat shrink film packaging machine for 48000BPH bottled water production line:

2.Technical parameters for High speed heat shrink film packaging machine for 48000BPH bottled water production line:

3.Summary for High speed heat shrink film packaging machine for 48000BPH bottled water production line:
Heat shrink film packaging is one of the more popular packaging methods in the market. It is suitable for bundling and packaging of cans, glass bottles, beer, bottled water, beverages, juice, dairy products, condiments and other products. This method of packaging products is lower in cost and more economical than other packaging methods. It can increase the packaging beauty of the product, and can effectively prevent the possibility of the product being disassembled, and is more convenient for storage and transportation.

4.Equipment composition for High speed heat shrink film packaging machine for 48000BPH bottled water production line:
The heat shrink film packaging machine is mainly composed of four parts: bottle inlet conveyor, main machine, heat shrink furnace and film delivery vehicle. The main machine includes the following structural components: frame, bottle conveyor, bottle conveyor group, bottle pusher group, large belt conveyor group, small belt conveyor group, main transmission group, film cutting group, film picking group, film pulling group, film delivery group and operation screen; the heat shrink furnace includes the following structural components: heating furnace channel, furnace bottle conveyor net chain, safety protection door and outlet cooling conveyor group.

5.Process flow for High speed heat shrink film packaging machine for 48000BPH bottled water production line:
The product is evenly distributed to each channel from the bottle feeding entrance and checked for bottle shortage. It is divided into the required arrangement by the double servo bottle separation mechanism, and then pushed to the film picking belt by the bottle pushing rod mechanism. The film roll passes through the film splicing mechanism (used for hot splicing of the film head when changing the film roll) from the film placing device, and then connected to the film feeding and cutting mechanism through the film sorting and tensioning mechanism. When the product passes through, the film is simultaneously fed out from the bottom, and the film is wrapped on the film picking belt conveyor through the film picking mechanism, and finally sent out by the small belt conveyor and enters the heat shrink furnace.

Film package forming process flow chart:
Inlet conveying, sorting, grouping, pushing bottles with push rod, film cutting/film feeding, film wrapping, shrinking, cooling and output

6.Equipment layout drawing for High speed heat shrink film packaging machine for 48000BPH bottled water production line:

7.Technical features for High speed heat shrink film packaging machine for 48000BPH bottled water production line:

The heat shrink film packaging machine produced by our company has the characteristics of simple operation, wide application range, good sealing, overall combination design, and easy maintenance of each component. The whole machine adopts a full servo motor control system, with precise and synchronous positioning, stable and reliable. The removable operation panel adopts human-machine interface operation to display various operating conditions. The vibration buffer bottle feeding and bottle separation method is adopted, which does not block the bottle or squeeze the bottle, and the conveying is smooth. The unique film unwinding and shearing device, the film constant tension conveying, can simply and conveniently adjust the film length, and has a unique color film positioning device. Overlap at the bottom of the package, the product packaging is firm and reliable. Our film packaging machine heating furnace has a perfect and effective heat shrinking effect. The temperature controller adopts a digital display temperature controller with a built-in PID function. The temperature sensing is sensitive and accurate and can be set at will; the stainless steel conveyor net chain has a uniform mesh, high mesh strength, stable transmission, high wear resistance and long service life.
7.1.Bottle feeding conveyor is responsible for conveying the product to the bottle separation mechanism. The conveyor belt adopts Regina 610 series mesh belt. The fully enclosed top surface can provide excellent product support, avoid bottle falling, and is durable. At the same time, the use of small pitch mesh chain is more conducive to the smooth transition of products at the conveying end. The entrance adopts micro-vibration bottle separation method, which can smoothly separate the products and effectively prevent bottle jams. Bottle feeding conveyor is divided into two sections, front conveyor and rear conveyor, which can effectively relieve the pressure of bottle feeding, control and main machine to form a pressure-free conveying relationship, which is conducive to the splitting of bottle groups.
Vibration bottle separation picture

Segmented conveying pictures

7.2.The main machine adopts a fully enclosed frame design. The entire mechanical part is completely placed in the safety protection door and is equipped with a safety switch to protect the safety of the operator.
Frame picture

7.3.The bottle pusher mechanism is responsible for pushing the grouped products forward and wrapping them with film. The overload clutch separation technology is that the equipment will automatically disengage from the mechanical transmission due to motor overload and stop the machine to alarm to prevent damage to equipment parts.
Bottle pusher overload clutch picture

Film picking overload clutch picture

7.4.PLC adopts Huichuan series products, and uses independent servo motors to control bottle separation, film application, film cutting, and film wrapping, ensuring accurate bottle separation and film cutting, which can be adjusted according to the packaging specifications of different products. The bottle pusher chain and the film picker chain are equipped with a variety of transmission ratios of bottle pusher pitch and film picker pitch to adapt to the transmission of different product packaging sizes, so that small packages can achieve higher production capacity under the same model and product.
Servo control bottle separation picture

Servo Control Belt Drive Image

Servo control film picture

7.5.The bottle separation mechanism adopts a double servo combined with a cam structure, which makes the bottle separation accurate and reliable.

7.6.The film is pre-cut for film application, which makes the film application more stable. The color mark sensor automatically captures the mark, and the servo motor controls the film feeding length and position to achieve color film positioning and improve the product packaging grade.
Servo-controlled film cutting and feeding pictures

7.7.12-inch large screen display, intelligent equipment, multi-level password control, easy to operate and manage. Multiple formula parameters can be pre-stored, and packaging format changes are convenient and fast. It has manual and fully automatic operation modes, can display instantaneous and cumulative packaging quantities, monitor the entire operation process of the equipment in real time, has self-diagnosis function, can dynamically display the host operation status and related parameters set online, and has fault alarm display, recording and other functions.
Operation screen picture

7.8.Double film rolls are supported by air shafts and controlled by dual servos. The film is fed smoothly and can be replaced alternately. The film can be replaced quickly and quickly within ≤2 minutes. When the film is used up, it will automatically detect and stop the machine to alarm. The film tension is detected and the servo film is fed evenly and smoothly. The film cutting control is accurate and the cut is neat.
Film feeding component picture

7.9.The connection position between manual film splicing and automatic film splicing is retained. The standard model is equipped with a manual film splicing mechanism, and the film splicing incision is flush. Customers can choose the automatic film splicing configuration according to their needs.
7.10.The heat shrinking furnace has a reasonable structure, heat insulation, high temperature control accuracy, and low heat loss.
The heat shrinking furnace consists of three parts: the heating furnace channel, the furnace conveyor chain, and the outlet conveyor. The furnace conveyor chain and the heating furnace channel form a complete heat shrinking furnace body. The furnace conveyor chain is responsible for transporting the wrapped package through the heating furnace channel. The hot furnace channel heats and shrinks the wrapped package, so that the film shrinks evenly at the set temperature, adheres closely to the surface of the package, and wraps the package tightly to achieve the desired packaging purpose. The outlet conveyor is responsible for rapidly cooling the film on the surface of the heated and shrunk package, so that the film quickly becomes a high-strength state, and then the packaged items are transported to the unpowered conveyor roller or the back-end production line.

Heat shrinking furnace picture

7.11.More than 90% of the electrical components are imported high-quality brands, which are stable and reliable.
7.12.The packaging products are beautiful, strong, flat, and even, without wrinkles to avoid the defects of poor bonding. The bull's eyes on both sides are symmetrical and beautiful, and the height of the folds on both sides is greater than 40mm.

8.Quotation and delivery time for High speed heat shrink film packaging machine for 48000BPH bottled water production line:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

9.Quality Assurance for High speed heat shrink film packaging machine for 48000BPH bottled water production line:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

10.Equipment warranty for High speed heat shrink film packaging machine for 48000BPH bottled water production line:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

11.Packaging and transportation for High speed heat shrink film packaging machine for 48000BPH bottled water production line:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!