High Speed Fully Automatic Double Channel Gantry Palletizer + Paper Separator For Russian Customers

OEM customized high speed fully automatic double channel gantry palletizer + paper separator for Russian customers

Palletizers are divided into single-channel and double-channel gantry palletizers, robot palletizers, single-column palletizers, and robot palletizers.

Scope of application:

It can realize the palletizing logistics of various operations in the beer, beverage and food industries, and is widely used in cartons, plastic boxes, bottles, bags, barrels, film packaging products and filling products, etc.; it is equipped with three-in-one filling lines, etc., to palletize various bottles, cans and bags

The capacity range of palletizers according to different types of palletizers: 3 boxes-160 boxes per minute

Different names for palletizer:

Palletizer
Palletizers
Full automatic palletizer
Beverage palletizer
Water barrel palletizer
Full cans palletizer
Gantry palletizer
Dual channel gantry palletizer
High-level double-channel gantry palletizer
Single channel gantry palletizer
Single column palletizer
Cloumn type palletizer
Single-column marshaling station palletizer
Robot palletizer
Industrial stacking system
Gantry Palletizing System
Robotic Palletizing System
Multi-axls Robot palletizer
Multi-axls Industry Robot

1.Main components of palletizers for OEM customized high speed fully automatic double channel gantry palletizer + paper separator for Russian customers:

2.Introduction to Palletizer:

A palletizer is a machine that arranges packaged products (cartons, film packages, etc.) in a certain order and then stacks them on pallets. The stability of the palletizer directly affects the subsequent storage and transportation. The palletizer produced by Anhui Peiyu adopts mechatronics design and has stable transmission. The PLC and touch screen electrical control system has functions such as fault alarm prompts, making the equipment operation and maintenance very simple.

3.Introduction to the working process and principle:
1).The forklift puts 8 to 10 neatly stacked pallets into the pallet feeder, and the lifting motor drives the fork to rise to the appropriate height and stop (controlled by proximity). The fork cylinder starts to fork the fork into the second pallet (counting from the bottom to the top), and the lifting motor starts to separate the bottom pallet from the other pallets. The pallet conveyor line and the stacking position conveyor line start to convey a pallet to the stacking position (pallet blocking device, guardrail positioning), and the lifting motor starts to put down the remaining pallets, and the fork is released. At this time, the lifting platform stops at a height that matches the box sorting platform (proximity control);
2).The product enters the differential network chain, and the distance between the products is pulled apart;
3).The product enters the slider divider, which is divided into two lanes;
4).The product enters the steering roller, and the product that needs to be turned is turned, and the product that does not need to be turned passes directly and enters the stacking network chain;
5).The product enters the box sorting platform, and the number of boxes pushed by the push plate each time is set according to the pre-arranged stack type The boxes are stopped at the position of the sorting table by the guardrail and servo motor;
6).After the whole layer of products are arranged on the sorting table, they are pushed into the lifting table. The motor of the lifting table slide starts, and the slide and a layer of products are brought into the stacking station and then stopped (proximity control). The shaping cylinder pushes out the three-sided positioning products, and the push rod (stopped at the upper limit position before action, controlled by proximity) motor starts to bring the push rod to the lower limit to position the whole layer of products. The slide motor starts to bring the slide back to the original position, and the product falls vertically onto the pallet. When stacking above the second layer, the lifting table needs to rise to a suitable height (signaled by photoelectric detection). After the slide returns to its position, it drops to a height that matches the sorting table, and the cycle continues until the last layer is stacked (the lifting table stops at a high position);
7).The stacking position roller line and the output roller line start to take the whole stack of products away from the stacking station (photoelectric detection sends a signal). At the same time, the stacker provides the next pallet to the stacking station, and the lifting table resets;
8).The full stack is transported to the unpowered roller line (baffle positioning);
9).The forklift takes out the full stack.

4.Basic parameters for OEM customized high speed fully automatic double channel gantry palletizer + paper separator for Russian customers:
Operation mode: palletizing with full-layer translation up and down
Production efficiency: 60-70 boxes
Processing products: cartons, plastic bags, film bags
Product conveyor belt height: 750mm
Pallet conveyor belt height: 580mm
Pallet size: conventional pallet size is available (depending on customer requirements)
Carton size: according to customer requirements
Stacking method: according to customer requirements
Pallet stacking bin: 10 pallets
Operator: 1 person
Total power: 35KW
Gas consumption: 400Lmin.
Power supply: 380V ~ 220V /50Hz;
Equipment weight: 10500kg
Equipment size: L15900MM*W7650MM*H3750MM;

5. Advantages of this machine structure for OEM customized high speed fully automatic double channel gantry palletizer + paper separator for Russian customers:
1) The safety protection device made of aluminum alloy, engineering plastics and carbon steel spraying and electroplating meets national standards.
2) Adopting side box feeding method: small footprint, simplifying the conveying system in front of the palletizer, and reducing the investment cost of the whole line equipment.
3) Low-position palletizing, international advanced design concept, more advanced and reasonable structure, lighter and smoother movement, and lower power consumption.
4) Adopting Siemens/Schneider touch screen operation to realize human-machine dialogue, can display production speed, fault cause and location, and has a high degree of automation.
5) Adopting Siemens/Schneider PLC and Schneider inverter to realize stepless speed regulation, programmable sorting and stacking of cartons, with fast communication capabilities and powerful diagnostic functions, ensuring the reliability of the system. Easy to operate, compact and reasonable structure, high degree of automation.
6) Adopting SMC cylinder, reliable quality and performance, can meet high-intensity and long-term work.
7) The palletizing method can be carried out on the human-machine interface, and the adjustment is simple. A variety of palletizing methods can be completed without changing parts.
8) Most electrical components are well-known European brands, with stable performance and high efficiency, which greatly saves manpower.
9) The carton supply system adopts brake motor control to ensure that the carton is delivered at the pre-set position
10) Low noise, the noise is below 75db, which meets international standards.
11) Meet food hygiene requirements: adopt oil-free pneumatic components, and 60% of the moving parts adopt a humanized design that does not require oil lubrication for life, which reduces a lot of use costs for users.

6.Quotation and delivery time for OEM customized high speed fully automatic double channel gantry palletizer + paper separator for Russian customers:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

7.Quality Assurance for OEM customized high speed fully automatic double channel gantry palletizer + paper separator for Russian customers:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

8.Equipment warranty for OEM customized high speed fully automatic double channel gantry palletizer + paper separator for Russian customers:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

9.Packaging and transportation for OEM customized high speed fully automatic double channel gantry palletizer + paper separator for Russian customers:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!