PLC PET Bottle Plastic Capping Machine Automatic High Speed Capper

PLC PET Bottle Plastic Capping Machine Automatic High Speed Capper

1.Application Scenario for Capping Machine,Capper Machine:

The Capping Machine,Capper Machine is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.

2.Equipment Overview for Capping Machine,Capper Machine:

This machine is mainly used for fully automatic capping of tinplate cans and other plastic covers. The entire capping process is automatically controlled through PLC computer programming. It uses automatic can separation device and can body anti-reversal positioning device, synchronous constant speed automatic capping device and automatic cap sorting and delivery device. The entire capping process automatically feeds cans, separates cans, automatically sorts caps, automatically adds caps, and automatically and synchronously caps, replacing manual capping methods and traditional semi-automatic capping equipment, saving manpower and greatly improving production efficiency.

3.Equipment features for Capping Machine,Capper Machine:
1). Replace manual capping and traditional semi-automatic capping equipment, save a lot of labor and improve production capacity.
2). Adopt PLC computer programming computer automatic control system to improve the accuracy of mechanical action and easy operation.
3). Automatic cap separation, cap for cans/no cans without caps, automatic online work.
4). Anti-can body overturning, synchronous constant speed, stable action.
5). Automatic shutdown alarm for can jamming and lack of cap, high operational adaptability.
6). Adopt Mitsubishi (MITSUBISHI) PLC programmable computer automatic controller, SICK (SICK) photoelectric switch and other famous brand products, stable equipment, excellent performance.
7). With automatic random cap sorting function, suitable for random cap addition, high equipment adaptability.

4.Introduction to the main mechanisms of the Capping Machine,Capper Machine:
1) Automatic cap sorting and distribution device
The automatic cap sorting and distribution device automatically arranges the caps of a whole box or a whole bag, and uses compressed air to accelerate the cap feeding and distribution, high-speed cap feeding, and automatic linkage to cooperate with the capping action. The operator only needs to put the whole box or bag of random caps into the cap feeding and lifting machine on the ground.
2) Automatic can separation device
This device can split the cans that are tightly connected at high speed before capping according to the requirements of different capping speeds, divide the cans into equal distances and arrange them, so that each can is capped one by one, preventing inaccurate capping positions and repeated capping.
3) Can body anti-fall positioning device
Using the principle of can type characteristics, a special matching device is installed on the conveyor belt to form an anti-fall positioning device in combination with the guard plate to prevent the can body from tilting and falling when the cap is fed and capped.
4) Synchronous constant speed automatic capping device
Using a single motor power source, the can conveyor belt and the capping device are driven synchronously and at a constant speed. The capping action moves with the can, dissolving the capping resistance and preventing the can body from tipping over when the can is fed and capped at high speed.
5) PLC computer automatic control system

Through the cooperation of photoelectric switches, PLC computer programming automatically controls the entire capping process, automatic capping, capping when there is a can/no capping when there is no can

Automatic shutdown alarm for can jamming and lack of cap, automatic online control of automatic can separation device and can body anti-fall positioning device, automatic cap separation and distribution, and synchronous and constant speed automatic capping.

5. Technical parameters for Capping Machine,Capper Machine:
1) Production capacity: 50~300 cans/minute (depending on the specific can type and lid quality)
2) Applicable lids: flat-top plastic lids, concave-convex plastic lids, plastic lids with spoons, etc.
3) Applicable size: tinplate cans (square)
4) Material: 304 stainless steel
5) Motor power: 1.5 kW
6) Overall dimensions of the capping machine (length × width × height): 1360 × 950 × 2000 mm, capping machine: 830 × 1100 × 3000 mm
7) Weight: about 680 kg

6.Equipment configuration for Capping Machine,Capper Machine:

7.Quotation and delivery time for Capping Machine,Capper Machine:

(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

8. Quality Assurance for Capping Machine,Capper Machine:

(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

9. Equipment warranty for Capping Machine,Capper Machine:

(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

10. Packaging and transportation for Capping Machine,Capper Machine:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea transportation.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!