Double Door Pasteurization Sterilization Retort Hydraulic Cylinder

Double Door Pasteurization Sterilization Retort Hydraulic Cylinder

1.Introduction to the door opening structure of the double-door sterilizer:
Overview of the main structural parameters:
1).Drive type: hydraulic cylinder
2).Hydraulic oil station brand: Peiyu Custom
3).Hydraulic oil model: 46# anti-wear hydraulic oil
4).Door opening and closing method:Door moving cylinder, door lifting cylinder

2.Introduction to the Double door Sterilization Retort:
1) When the sterilizer door is fully opened, the door is directly above the flange of the kettle body. When the door is in this position, even if there is a problem with the cylinder, the door will not fall down. It has high safety. When the cage frame filled with the material to be sterilized enters the sterilizer, the door moving cylinder moves, so that the sterilizer door extends from directly above the flange of the kettle body.

2) When the retort door is fully extended, the door lifting cylinder on the retort door operates, driving the rotating arm to rotate, thereby lowering the retort door to a position concentric with the cylinder body.

3) After the sterilizer door is lowered into place, the door moving cylinder moves again to make the sterilizer door close to the sealing surface.

4)After the sterilizer door is completely close to the sealing surface, the door rotation cylinder moves to rotate the door to a specific angle so that the teeth on the door ring are buckled in the flange.

5) After the retort door rotates into place, the safety component closes and locks to prevent the retort door from accidentally opening during operation.
6) Steam is filled and sealed. The retort begins the sterilization process.
7) After sterilization is completed and the retort cools down, the door opening procedure is the opposite of the above action.

Different names for cream case packing equipment:
Sterilization retort

Sterilization kettle

Pre-treatment equipment and system

Double door water spray Sterilization Retort

Double door Sterilization Retort

Multi-purpose single door Sterilization Retort

Multi-function Laboratory Sterilization Retort

Double tank steam full water dual-purpose sterilization Retort

Steam sterilization retort

Sterilization retort production line

The vertical continuous crateless sterilization retort system

Loading and unloading cage system

Fully automatic cage conveyor trolley

Steam retort

Direct steam retort

Retort sterilization process

Food retort process

Pasteurization retort

Retort pasteurization

Food sterilization retort

Canning retort

Retort technology in food

Steriflow retort

Commercial retort

Retort in food industry

Autoclave Retort Sterilizer with Auto Convey Trolley

Immersion Sterilizing and Cooling Retort

Pressure Sterilization Vessel

Steam Autoclave

Rotary Retort for Bag and Can Food Sterilizer

3.Electrical control description of double door autoclave system:

1): Sterilizer
The sterilizer adopts PLC host computer control and monitoring, and the host computer records the sterilization pressure and temperature data, historical data, fault information in real time, and the data can be saved for a long time.
Advantages: centralized data monitoring and reading, simple operation.
2): Loading and unloading cages
The cage loading and unloading adopts PLC control to realize fully automatic production, and only one person is required to operate the cage loading and unloading.
Advantages: Compared with traditional loading and unloading cages, it is simple to operate and easy to maintain.
3): Cage frame conveying
The cage frame conveying and loading and unloading cages, RGV turnover trolleys, and sterilizer whole line use Ethernet communication to realize signal docking. The sterilizer request to enter the frame and exit the frame can select (manual/automatic) signals for sterilization processes of different batches of products.
Advantages: The cage frame automatically arranges the cache. Real-time fault detection of sensors.
4): Monitoring system
The whole line uses high-definition video monitoring to monitor and save images of loading and unloading cages, cage frame transportation, sterilizer entrance and exit, sterilizer mercury thermometer, and RGV turnover cart in real time.
Advantages: In the past, when the sterilizer was sterilizing, personnel were required to go to the sterilizer site to record the mercury temperature. Peiyu exclusively uses high-definition small focal length camera lenses to transmit the mercury thermometer to the upper industrial computer through video, so that one person can record and monitor the loading and unloading cage sterilizer.
5): Electrical configuration
PLC Siemens or Huichuan, inverter Danfoss or Huichuan, sensor Germany SICK.

4.Mercury thermometer visual monitoring topology diagram:

5.Quotation and delivery time for Double Door Pasteurization Sterilization Retort Hydraulic Cylinder:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

6.Quality Assurance for Double Door Pasteurization Sterilization Retort Hydraulic Cylinder:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

7.Equipment warranty for Double Door Pasteurization Sterilization Retort Hydraulic Cylinder:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

8.Packaging and transportation for Double Door Pasteurization Sterilization Retort Hydraulic Cylinder:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!