Water Production Line Glass Bottle Depalletizer Machine High Level 1500Kg 20Kw

High quality and durable Glass bottle high level depalletizer
Depalletizers are divided into empty can/bottle/box depalletizers and full can/bottle/box depalletizers.

Scope of application:

Used in food and beverage industry, chemical industry, etc.; equipped with three-in-one filling lines, etc., to depalletize various bottles, cans and boxes.

The capacity range of palletizers according to different types of palletizers:

2-3 layers per minute,

600-800 cans per minute.

Configuration of main components of depalletizers:

1.Application Scenario for Glass bottle high level depalletizer:
The Glass bottle high level depalletizer is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.

2.Specific requirements of the project for which the equipment is targeted for Glass bottle high level depalletizer:
(1).Production capacity: 24,000 bottles per minute, production efficiency of the entire line ≥ 85%
(2).Products: glass bottles
(3).Depalletizer: pallet specifications 1200mm*1000mm (other specifications need to be noted before design)

3.Introduction to the customized fully automatic high-level depalletizer:
(1)The empty bottle pallet and unpacking platform are on the first floor, and the automatic bottle unloading is on the second floor. The pallets and partitions are separated and automatically recycled to the first floor.
(2)The pallet is a standard plastic pallet, 1200mm*1000mm, without a top partition. The empty bottle pallet does not exceed 8 layers, and the normal layer is 5 layers.
(3)The height between the first and second floors is ≤8 meters;
(4)With a pallet and partition collection device, the empty pallet warehouse can store ≥ 10 pallets; the empty bottle pallet conveying buffer is ≥2 pallets. (Please refer to the specific floor plan)
(5)The whole machine function is fully automatic, considering the convenience and safety of equipment operation. The specific operator is ≤2 people.
(6)It meets the requirements of three types of glass depalletizing (including three formulas).
(7)The key components used are imported or domestic equivalent brands.
(8)Carbon steel spray-coated frame. With depalletizer maintenance platform.
(9)Bottle damage and bottle fall rate during unloading ≤ 0.05%
(10)Equipment working efficiency ≥ 95%

4.Equipment features for Glass bottle high level depalletizer:
(1)Suitable for unloading empty aluminum bottles/cans/PET/glass cans.
(2)The main frame requires a gantry frame type, a square tube welded base, and a carbon steel plate thickness of more than 6mm.
(3)The main drive and lifting chain are RS60 double-row high-strength chains.
(4)The main drive is a well-known brand with a brake motor reducer.
(5)The stacking conveyor line is RS80 single-row high-strength chain, the conveying speed can be variable frequency speed regulation, and the stacking position can store more than 2 stacks of products.
(6)The door panels on both sides of the main unloading position are automatically adjusted when entering the stack. The two door panels are carbon steel welded, and the surface is attached with 2.5T SUS304.
(7)The can conveyor is a high-strength small-pitch plastic steel module mesh belt, and the body plate is 2.5T SUS304.
(8)It is required to automatically suck and release the collection partition when unloading the can, and it is necessary to have an adjustment clipboard mechanism to unload the cans in the whole layer to prevent the cans from falling.
(9)Empty pallets are automatically collected, and the lifting drive is a brake motor reducer, and the lifting movement is smooth.
(10)The artificial platform is a carbon steel structure, and the surface is covered with anti-slip patterned aluminum plate.
(11)The unloading height is 2500mm, which can be adjusted according to customer requirements.
(12)The whole machine is controlled by PLC linkage, automatically in place, positioning, automatic lifting, automatic suction and release of partitions, automatic unloading of cans, and automatic collection of empty pallets. It is required to be simple to operate and able to quickly handle abnormal problems.

5.Main equipment parameters for Glass bottle high level depalletizer:

6.Equipment configuration for Glass bottle high level depalletizer:

Note: The configuration in the above solution is our company's regular configuration. If affected by the delivery cycle of external suppliers,
our company will choose a brand with the same configuration at its discretion, and the company will not make any additional notification.

7.Equipment plan for Glass bottle high level depalletizer:
The machine consists of a full stack input device, a lifting device, a shaping bottle pushing device, a cardboard suction device, an empty pallet collection device, an empty bottle conveyor belt, a manual platform device, a safety device and an automatic control device.
The lifting of this machine is automatically controlled by a PLC computer to rise in layers and automatically position. The empty bottles are automatically discharged in an orderly manner by an electric eye, the partitions are automatically sucked and placed, and the empty pallets are automatically stacked.

Empty pallet collection mechanism on the first floor



Partition collection mechanism, unloading mechanism


8.Quotation and delivery time for Glass bottle high level depalletizer:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

9.Quality Assurance for Glass bottle high level depalletizer:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

10.Equipment warranty for Glass bottle high level depalletizer:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life.

11.Packaging and transportation for Glass bottle high level depalletizer:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),Coca-Cola,Pepsi,Nestle (With brand of Yinlu),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!