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High quality and durability of low-level depalletizer for empty glass bottles
Depalletizers are divided into empty can/bottle/box depalletizers and full can/bottle/box depalletizers.
Scope of application:
Used in food and beverage industry, chemical industry, etc.; equipped with three-in-one filling lines, etc., to depalletize various bottles, cans and boxes.
The capacity range of palletizers according to different types of palletizers:
2-3 layers per minute,
600-800 cans per minute.
Configuration of main components of depalletizers:
Main configuration | Brand |
PLC | Inovance |
Touch screen | Weilun/Schneider |
Servo motor and controller system | Inovance |
Frequency converter | Inovance |
Proximity electronic switch | SICK or equivalent brand |
Pneumatic components | Festo, SMC or equivalent brand |
Voltage regulator | Festo or equivalent brand |
Air switch | Schneider or equivalent brand |
Motor protector | Schneider or equivalent brand |
Contactor | Schneider or equivalent brand |
Button | Schneider or equivalent brand |
Intermediate relay | Schneider or equivalent brand |
Phase loss protector | Schneider or equivalent brand |
Terminal | Phoenix |
1.Depalletizer for empty glass bottles Equipment Introduction:
High position de-palletizer are mainly used for empty bottles (tin
cans, glass bottles, etc.). It mainly consists of conveying line,
suction insert plate, unloading mechanism, main frame, stack
receiver, bottle net chain, single column storage inscrt plate and
etc.
1).The conveyor line is driven by chain, the movement is stable and
reliable, and more than two products can be pre-stored in the
position.
2).The equipment has a clip and suction insert plate device, which
can make the automatic dc-palletizing, and the cmpty can de-
palletizers automatic collects the insert plate and pallet after
the de-palletization is completed.
3).The whole machine is controlled by PLC linkage control, with the
touch-screen operating system, it is very easy and convenient to
operate, and it can handle exception problem quickly.
The low position bottles de-palletizer is use for automatically
unload the empty bottles from the stack layer by layer. The
hydraulic lifting platform is placed below the ground, and the
height of the entrance conveyor and exit height is lower than high
position de-palletizer,
This model is mostly semi-automatic, the price cheap. Hydraulic
lifting, it is stable and reliable, the PLCand touch sereen
electrical control system, with the function of fault alarm,
equipment operation and maintenance very easy.
2.Working principle of the equipment:
The fully automatic bottle unloading palletizer is designed for
unloading empty glass bottle products.
The working principle is: first, a forklift is used to manually
deliver the full stack of empty bottles to the temporary storage
position for unloading, and the full stack conveyor line delivers
the entire stack of products to the unloading station. The lifting
platform will automatically descend above one layer of products,
and the automatic top plate collection mechanism will first grab
the top plate to the top plate storage position, and the paper
clamping mechanism will automatically clamp the partition, and the
bottle clamping group will hold the entire layer of products and
transfer them to the transition platform. The lifting platform
moves to the same height as the empty bottle conveyor line, and the
bottle clamping group will deliver the products to the empty bottle
conveyor line. The automatic partition suction mechanism will
simultaneously suck the partition and place it in the partition
storage position. Repeat this action until the entire stack of
products is unloaded, and the conveyor line will deliver the empty
pallet to the stacker for collection.
3.Equipment features and advantages:
1)This machine uses PLC + touch screen control to achieve automated
operation management, easy to operate
2)The low-level stacking mechanism is compact and occupies a small
area
4.Main technical parameters of the equipment:
Production capacity: ≥2 layers/minute;
Equipment power: 14kw;
Voltage: 380v 50Hz 3-phase 5-wire system, grounded according to
international standards;
Air pressure: 6kg/cm2;
Air consumption: 800L/min
5.Equipment configuration:
Electrical component name | Brand |
PLC | Inovance |
Servo motor and controller system | Inovance |
Inovance frequency converter | Inovance |
Proximity electronic switch | SICK or equivalent brand |
Touch screen | HMI Weiluntong |
Air switch | Schneider or equivalent brand |
Motor protector | Schneider or equivalent brand |
Contactor | Schneider or equivalent brand |
Button | Schneider or equivalent brand |
Intermediate relay | Schneider or equivalent brand |
Phase loss protector | Schneider or equivalent brand |
Terminal | Phoenix |
Ordinary motor reducer | Hengchi/domestic precision reducer |
Pneumatic | SMC |
6.Main mechanism of the equipment:
The low-bed depalletizer is composed of the main frame, lifting mechanism, transfer mechanism, mesh chain conveyor, chain line, etc. (If you need to collect the partitions and pallets automatically, you can use a single column and a stacking platform).
1) Main machine translation mechanism: It mainly moves the bottle clamp at the depalletizing position, transition plate position and mesh belt end position, and carries the unloaded products. It is the core part of the low-bed depalletizer, and other components rely on it.
2) Bottle clamp: Move the entire layer of empty bottles horizontally to the transition plate and connect it to the bottle unloading network chain and transfer them over.
3) Pallet platform and partition platform: a platform for collecting pallets and partitions. When the pallets reach a certain height, they will be taken away by a forklift.
4) Single column: collects the cardboard and bottom pallet between the products, the rotation and lifting motors are servo controlled to ensure the required position.
5) Partition clamp: The cylinder controls the upper and lower claws to clamp the partition to prevent the partition from running away when the bottle clamp moves.
6) Platform: for workers to operate and walk, and to remove the film wrapping of the stack and the upper pressure plate.
7) Human-machine box: Touch screen operation box, controls the operation of the entire depalletizer.
8) Chain line: conveying mechanism for whole stacks of cans.
9) Bottle unloading network chain: transport the products unloaded from the pallet to other machines and connect with other conveyors.
10) Main frame: The reduction motor controlled by the frequency converter is mainly used for lifting and lowering the mainframe translation mechanism.
7.Quotation and delivery time for Low Level Bulk Bottle Depalletizer For Empty Glass Bottles 14kw 800L/Min:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required
for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer
deposit and product packaging samples.
8.Quality Assurance for Low Level Bulk Bottle Depalletizer For
Empty Glass Bottles 14kw 800L/Min:
(1).The company guarantees that the goods provided are brand new,
unused, made of the latest design and suitable materials, and meet
the quality, specifications and performance specified in the
technical contract in all aspects;
(2).The company guarantees that after the production line is
properly guided, installed and debugged, the equipment will reach
the various technical performance indicators of the product within
15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period
specified in the contract, it will be responsible for defects,
failures and damages of the production line caused by defects in
the design, process, manufacturing, installation, debugging or
materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the
acceptance of the production line. If during the quality assurance
period, it is found that the quality or specifications of the
equipment do not meet the contract provisions, or it is proved that
the equipment is defective (including potential defects or the use
of unqualified materials, etc.), the buyer has the right to propose
rectification to the seller within the product quality assurance
period according to the inspection certificate issued by the
statutory department;
(5).The company guarantees the mechanical properties of the
equipment provided, the quality of the product and the consumption
indicators of the product.
9.Equipment warranty for Low Level Bulk Bottle Depalletizer For
Empty Glass Bottles 14kw 800L/Min:
(1).After the equipment is accepted, a 12-month warranty is
provided, and the control system (standard Huichuan brand) provides
a 24-month warranty; during the warranty period, our company will
provide users with free spare parts and timely and effective
services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our
company guarantees that the maintenance personnel will rush to the
customer's site within 48 hours to help the customer eliminate the
fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with
a wide range of preferential technical support, sufficient spare
parts supply and other after-sales services for life;
10.Packaging and transportation for Low Level Bulk Bottle
Depalletizer For Empty Glass Bottles 14kw 800L/Min:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed
frames, which are suitable for long-distance transportation,
moisture-proof, rust-proof, shock-proof, suitable for land
transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.