Diamond Contour End Mill MCD PCD CVD Tools For Aerospace Medical Precision Molding

Diamond Contour End Mill | MCD/PCD/CVD

Material Advantages:

• MCD (Monocrystalline Diamond): Nano-scale edge precision (Ra0.01μm) with extreme hardness (90+ GPa)
• PCD (Polycrystalline Diamond): Impact-resistant for stainless steel/cemented carbide roughing
• CVD (Chemical Vapor Deposition): Thermal stability >1000°C for prolonged machining consistency

Contour Profiles:

Linear + Multi-Radius Tangents:

• Seamless 90°-arc transitions (R0.1-1.0mm)
• Applications: Jewelry band edges, turbine blade roots
• Tolerance: ±3μm (ISO 2768-f)

Radius + Linear Tangents:

• Smooth arc-plane transitions (±2μm linear accuracy)
• Applications: Medical plate radiusing, automotive die channels
• Tolerance: ±4μm (ASME Y14.5)

Multi-Arc Tangents:

• Complex curvature-continuous profiles (±5μm radius)
• Applications: Turbine film holes, watchcase contours
• Tolerance: ±5μm (DIN 3966 Class 2)

Key Features:

• Smart Shank System: HSK-63A interface for 5-axis machining
• Hybrid Coating: AlCrN+TiSiN extends tool life by 300%
• Modular Design: Contour change in <30 seconds

Applications:

• Aerospace: Ti-6Al-4V/Inconel 718 complex cavities
• Medical: CoCrMo implant contours
• Precision Molding: Mirror-finish plastic molds (Ra0.05μm)
• Jewelry: 18K gold relief engraving

Shaper Diamond Technology Co., Ltd. was established in 2008 in Zhuzhou City, Hunan Province, China. Since its inception, the company has been dedicated to researching, developing, producing, and selling HPHT synthetic diamond and superhard material products. Over the years, Shaper Diamond has continuously invested in technology and equipment, enabling the company to achieve leading status in the industry.

Advantages:

1. Strong technical force: Shaper Diamond has a professional team composed of highly skilled technical experts. The company has also independently developed a number of patents related to HPHT synthetic diamond and superhard material production technology.
2. Advanced equipment: Shaper Diamond has invested heavily in advanced equipment and facilities to ensure high-quality production. The company's equipment includes high-pressure and high-temperature synthesis equipment, precision diamond sawing machines, and diamond polishing machines.
3. Strong product strength: Shaper Diamond's products have high wear resistance, high hardness, low friction coefficient, and other characteristics. The company's products are widely used in the fields of machinery, tooling, mining, and other industries.
4. Excellent reputation: Shaper Diamond has always adhered to the concept of quality first and integrity-based business. The company has won a good reputation from customers at home and abroad through its excellent product quality and excellent after-sales service.

The products cover sawing grade diamond, abrasive grade diamond, dressing and machining grade large single crystal diamond, and gemstone grade diamond.