Customizable Precision Grade MCD Diamond Cutter For High Efficiency Machining

Brand Name:Infi
Minimum Order Quantity:10pcs
Delivery Time:7 working days
Payment Terms:T/T, Western Union, PayPal
Place of Origin:China
Price:To be negotiated
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Verified Supplier
Location: Changsha Hunan China
Address: NO431 Ruifu, Shaoshan North Road, Yuhua District ,Changsha, Hunan Province, China
Supplier`s last login times: within 22 hours
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Product Details

Technical Specifications

1. Customizable Tool Geometry

Tailor cutting tool parameters including:

· Edge angles

· Diamond width

· Tip radius

· Precision grades

· Shank specifications/ materials

· Dual-edge functionality (bottom & side cutting edges)

· 180° cutting arc configuration

(Custom orders require prior consultation with our technical team)


2. Mirror-Finish Machining

Achieves surface roughness down to Ra0.1 through:

· Optimized side-edge utilization for glossy base finishes

· Ultra-sharp cutting edges with micron-level precision

· Super high quality monocrystalline diamond material with vibration-resistant design

· Enhanced machining stability minimizing surface scratches

· Dramatically reduced scrap rates

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Key Advantages:

1. High-Efficiency Machining

2. Premium Material Selection

3. Extended Tool Lifespan

4. Customization Support

itemvalue
BrandInfi
Product nameMCD monocrystalline diamond cutter
MaterialMCD,tungsten steel
Product specificationA variety of options
Feed Rate200-1000
Stepover1-3mm
Machining effectSurface highlights mirror effect
Applicable materialAcrylic, PVC, PC, PET, PMMA gold,
silver, copper, aluminum alloy, etc
Spindle Speed Recommendation8,000-100,000 RPM (Higher RPM yields superior machining results). For side machining operations, employ helical ramping as the plunge method.
Place of OriginChina

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Rotary diameter * blade length
* handle diameter * total length
Blade lengthCutting hardnessBlade materialKnife tip
R Angle(mm)
Tool holder material
∅1.5*H3*D6*50L3SuperhardMonocrystalline DiamondStandardTungsten steel
∅2*H3*D6*50L3SuperhardMonocrystalline DiamondStandardTungsten steel
∅3*H3*D6*50L3SuperhardMonocrystalline DiamondStandardTungsten steel
∅4*H3*D6*50L3SuperhardMonocrystalline DiamondStandardTungsten steel
∅5*H3*D6*50L3SuperhardMonocrystalline DiamondStandardTungsten steel
∅6*H3*D6*50L3SuperhardMonocrystalline DiamondStandardTungsten steel
∅8*H3*D6*60L3SuperhardMonocrystalline DiamondStandardTungsten steel
∅10*H3*D10*60L3SuperhardMonocrystalline DiamondStandardTungsten steel
∅12*H3*D12*60L3SuperhardMonocrystalline DiamondStandardTungsten steel

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Advantages:


MCD monocrystalline diamond cutting tools represent a revolutionary advancement in precision machining, outperforming conventional tool materials through these critical advantages:

·Ultimate Hardness - Vickers hardness exceeding 10,000 HV, surpassing cemented carbide (~2,000 HV) and cubic boron nitride CBN (~4,500 HV), enabling efficient machining of ultra-hard materials.

·Thermal Mastery - Thermal conductivity of 2,000 W/m·K (5× higher than copper) combined with ultra-low CTE (0.8×10⁻⁶/K) eliminates thermal deformation during machining.

·Atomic-Level Edge - Continuous single-crystal cutting edge achieves surface roughness down to Ra0.006μm (1/10 of PCD tools), enabling nanoscale mirror finishing.

·Wear Resistance - 200× greater abrasion resistance than cemented carbide, with over 800 service hours in continuous CFRP machining.

·Chemical Inertness - Non-catalytic bonding with non-ferrous metals eliminates material adhesion in aluminum/copper processing.

·Cost Efficiency - Supports 5+ regrinding cycles, reducing per-operation cost by 62% compared to CBN tools.

Unlike polycrystalline diamond (PCD), MCD's single-crystal structure eliminates grain boundary defects, tripling tool life in tungsten carbide (HRC92) machining with zero micro-chipping. For aerospace carbon fiber composites, it delivers Ra<0.02μm surface quality - two precision grades superior to conventional tools.

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Monocrystalline Diamond Inserts– Ultimate Rigidity!

Featuring exceptional hardness and thermal stability with broad material compatibility. Engineered for high-efficiency machine and reusable through precision regrinding. Key characteristics include:

·Ultra-high wear resistance

·Superior thermal conductivity

·Low thermal expansion coefficient

·Outstanding impact resistance

·Razor-sharp cutting edges achieving surface roughness of Ra0.01-0.006μm for ultra-precisionmachining

Crafted from premium-grade monocrystalline diamond, these inserts deliver unmatched hardness and wear resistance. Engineered with proprietary technology to ensure smooth cutting performance and deformation resistance.

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Tungsten Steel Toolholders– Engineered for Durability!

Precision-ground tool shanks with smooth surfaces and optimized chamfering ensure:

· Enhanced vibration damping

· Secure clamping with anti-slip performance

· Superior rigidity from high-grade tungsten steel

· Extended operational lifespan

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Versatile Applications– Unmatched Adaptability!

Processable Materials:

Aluminum| Aluminum Alloys| Copper Alloys| Synthetic Fibers| Carbon Fiber| Glass| Plastics|Wood| Composites

Industry Applications:

Ideal for machining automotive components, ferrous metals, steel alloys, cemented carbides, non-metallic materials, and ceramics. Essential for precision part manufacturing in aviation, automotive, machinery, electronics, instrumentation, and medical industries.

China Customizable Precision Grade MCD Diamond Cutter For High Efficiency Machining supplier

Customizable Precision Grade MCD Diamond Cutter For High Efficiency Machining

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