Automation Galvanized Steel Spiral Silo Machine industrial solution 3-5m/Min

Galvanized Steel Spiral Silo Machine: The Ultimate Storage Solution Powered by Lipp Dual-Seam Technology

Product Description

The Galvanized Steel Spiral Silo Machine is a cutting-edge industrial solution designed to construct durable, corrosion-resistant storage silos/tanks for agriculture, biogas, wastewater treatment, and industrial applications. Utilizing the Lipp Dual-Seam System, this machine automates the on-site production of seamless steel silos/tanks by folding and interlocking galvanized steel bands into a robust, airtight structure.

The Lipp Spiral Steel Silo forming machine mainly consists of following parts:

(1) Forming machine: making the material bend and initial machine-shaping, meanwhile, it will bend the material to the silo required radius of curvature.

(2) Bending machine: it will roll cooperate with good molding materials bender seaming together

(3) Load bearing support: Given the right diameter of silo. Lifting of the steel silo enclose the top of load bearing support rollers, it can support the spiral rising silo.

(4) Decoiler: Moving steel coils that put on the decoiler, making steel coils can go into forming machine successfully.

(5) Join frame: Joining the load bearing support, locking the required diameter of silo, making the load bearing support stable working.

Why Galvanized Steel Spiral Silos Dominate Modern Storage Needs

1. Innovative Lipp Dual-Seam Technology
- Precision Engineering: Our machines employ the "Lipp Dual-Seam System", a patented method where steel bands are folded twice at the edges to form a seamless, airtight structure. This eliminates weak points, preventing leaks and corrosion even when storing aggressive substances like biogas, chemicals, or liquid manure.
- Flexible Scalability: Silos can be constructed on-site with diameters ranging from **3m to 40m** (steplessly adjustable), adapting to diverse needs—from small farms to large wastewater treatment plants.
- Automated Efficiency: Integrated high-speed bending rollers and adjustable decoilers (5000kg capacity) ensure consistent material feeding, reducing manual intervention and assembly time by 50%.

2. Unmatched Durability with Advanced Material
- Galvanized Steel: Built with Max.4m-thick hot-dip galvanized steel sheets, our silos resist rust, UV damage, and extreme weather, ideal for outdoor installations.
- Verinox Composite (Clad steel plate): For highly corrosive environments (e.g., biogas, sewage), opt for "Verinox"—a hybrid material combining a stainless-steel interior (for chemical resistance) and galvanized steel exterior (for cost efficiency). This cuts material costs by 25% while maintaining performance.
- Certified Safety: Compliant with ISO 9001, CE, standards, ensuring global acceptance for agricultural, industrial, and municipal projects.

3. Cost-Effective Installation & Operation
- On-Site Assembly: Portable machinery allows silos to be built directly at the project site, eliminating transport costs for prefabricated structures. A 5,000m³ silo can be completed in 15–20 days, 30% faster than bolted alternatives.
- Energy-Saving Design: Consumes only 27kW of power in energy-saving mode, reducing operational costs for remote facilities.
- Low Maintenance: Smooth interior surfaces prevent material buildup, while modular components (e.g., replaceable stirring systems) simplify repairs.

Industry-Specific Solutions

Agriculture & Livestock
- Liquid Manure Storage:
- Construct leak-proof silos (3–30m diameter) with RAL color customization to blend with farm aesthetics.
- Integrated stirring systems prevent sedimentation, ensuring homogeneous slurry for efficient fertilization.
- Case Study: A dairy farm in China reduced waste management costs by 40% using our 25m-diameter silo with DIBT-certified load-bearing supports.

Biogas & Renewable Energy
- Gas Accumulators:
- Store biogas safely with self-supporting PVDF membranes and pressureless steel containers (30–3,000m³ capacity).
- LS Desulphurization System removes hydrogen sulfide without chemicals, extending equipment lifespan.
- Example: A plant in India achieved 99% desulphurization efficiency, cutting maintenance costs by $12,000/year.

Wastewater Treatment
- Corrosion-Resistant Tanks:
- Build tanks (50–8,000m³) for sewage sludge, rainwater, or landfill leachate using stainless steel or clad steel.
- Lipp Diaphragm Covers (up to 100m diameter) seal odorous tanks, complying with strict environmental regulations.

Industrial Storage
- Heavy-Duty Silos:
- Store cement, fly ash, or chemicals in silos with 3,550kg load-bearing capacity.
- Customize with insulation, heating systems, or explosion-proof designs for hazardous environments.

Main Technical Parameter

Why Mondes Stands Out

✅ 20+ Years of Expertise**:
- Pioneers of the Lipp Dual-Seam System since 2004, with 3,000+ installations, across 10+ countries

✅ End-to-End Customization:
- Tailored Designs: Choose diameters, material (Galvanized steel, clad steel, carbon steel etc.), and accessories (e.g., diaphragm covers, stirring systems).
- OEM/ODM Services: Modify control systems or integrate IoT sensors for real-time monitoring.

✅ Comprehensive Support:
- 3D Modeling: Visualize your silo with BIM-compatible designs before production.
- 24/7 Technical Assistance: On-call engineers guide installation and troubleshooting.

Product Show

Founded in 2015, Sichuan Mondes Green Technology Co., Ltd. stands proudly in Chengdu, the heart of Sichuan Province, a region celebrated as "the Land of Abundance." As the cornerstone subsidiary of Jiangxi Yitian Environmental Protection Equipment Co., Ltd., Mondes has carved out an illustrious reputation in the realm of environmental protection equipment manufacturing.

From its inception, Mondes has been unwavering in its dedication to the meticulous research, precise production, and extensive distribution of an array of high-quality, eco-friendly products. Its product portfolio is nothing short of impressive, encompassing Glass-Fused-to-Steel bolted tank, Fusion bonded epoxy bolted tank, composition stainless steel bolted tank, double-membrane gas holder, Lipp tank, Lipp machine, welded tanks, and more. Leveraging its profound industry resource integration capabilities, Mondes collaborates with numerous premier suppliers to expand its service spectrum, offering clients an unparalleled one-stop solution that caters to their every need. Additionally, Mondes provides a diverse range of complementary products such as biogas generators, mixers, biogas flares, aluminum geodesic domes, and others, ensuring comprehensive support for projects of all scales and complexities.

In the domain of GFS bolted tanks, Mondes shines through its masterful craftsmanship and stringent quality control systems. These tanks exhibit exceptional durability, superior sealing performance, and outstanding corrosion resistance, making them well-suited for challenging environments like chemical storage, wastewater treatment, and municipal water storage. The innovative assembly design dramatically reduces installation time, empowering customers to achieve cost savings and operational efficiency. The FBE bolted tanks, with their advanced epoxy coating, offer unparalleled protection against corrosion and wear, perfectly aligning with the stringent requirements of industries such as fine chemicals and food and beverages. The composition stainless steel bolted tanks ingeniously blend the strengths of various materials, with an internal stainless steel layer that endows the tank with remarkable tensile and compressive strength. This ensures stability and reliability even under extreme conditions, safeguarding against deformation and damage while providing long-term secure storage. The double membrane gas holders, leveraging cutting-edge membrane technology and scientific design, not only store gas efficiently but also ensure stability and safety, suitable for everything from small-scale distributed energy stations to large industrial gas storage projects. The LIPP tanks and LIPP machine, employing advanced spiral steel tank manufacturing techniques, guarantee structural integrity and facilitate rapid project implementation. The welded tanks, crafted with meticulous welding processes, boast beautiful and durable welds, standing as solid as bedrock, ideal for complex industrial storage scenarios. The biogas generators, mixers, torches, and aluminum domes are equally crafted to the highest standards, providing steadfast support for the seamless operation of environmental protection engineering systems.

Guided by the philosophy of "Green Technology, Guarding the Future," Mondes drives forward with relentless innovation. It boasts a world-class R&D team led by seasoned industry experts, continuously investing in research and development to optimize product performance and broaden application horizons. With a premium product lineup and comprehensive after-sales service, Mondes's offerings have garnered widespread acclaim both domestically and internationally. They are widely applied in critical sectors such as wastewater treatment, drinking water storage, biogas engineering, energy storage, and industrial material storage, earning the trust and admiration of global clients. Mondes is steadily becoming a pillar of the environmental protection and sustainable development industry, contributing significantly to the preservation of our planet's ecology and the advancement of sustainable development.