Smooth Grade 5 Aerospace Grade Titanium Alloy CNC Machined Parts Drone Motor Shafts

Brand Name:Polestar
Certification:ISO9001, TS16949
Model Number:As Drawing
Minimum Order Quantity:200pcs
Delivery Time:3-20days
Payment Terms:L/C,D/A,D/P,T/T
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Address: No. 999 Xueyuan Road, Bacheng Town, Kunshan City, Jiangsu China 215300
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Product Details

Smooth Grade 5 Aerospace-Grade Titanium Alloy CNC - Machined Drone Motor Shafts


Product Description:

Elevate your drone's performance with our premium Titanium Alloy CNC Drone Motor Shafts - the ultimate upgrade for demanding aerial applications. Meticulously crafted using aerospace-grade materials and state-of-the-art CNC machining, these motor shafts deliver unbeatable strength, precision, and reliability for professional drone operators and manufacturers.In real-world applications, these shafts excel in high-stress scenarios. During rapid acceleration and deceleration maneuvers, the titanium alloy's fatigue resistance - tested to endure over 10 million cycles without failure - prevents micro-cracks from forming, safeguarding the integrity of your drone's powertrain. For thermal management, the material's low coefficient of thermal expansion maintains tight tolerances even when operating in temperature extremes ranging from -40°C to 200°C, ensuring consistent performance across diverse climates.


Material Specifications:

Base Material: Titanium Alloy Ti-6Al-4V (Grade 5)

Material Certifications: MIL-T-9046J, AMS 4928


Manufacturing Process:

CNC Turning:

Equipment: Swiss-type CNC lathes (Citizen L32)

Tolerance: ±0.003mm (radial), ±0.01mm (axial)

Surface finish: 0.4μm Ra (standard), 0.2μm Ra (optional mirror polish)

Heat Treatment:

Solution treated at 955°C ±15°C

Water quenched

Aged at 538°C for 4 hours

Quality Control:

100% Dimensional inspection with optical comparators

Hardness testing (Rockwell C scale)

Dynamic balancing to G2.5 grade at 30,000 RPM


Mechanical Properties:

Tensile Strength: ≥895 MPa

Yield Strength: ≥828 MPa

Elongation: ≥10%

Fatigue Strength: 500 MPa @ 10⁷ cycles

Modulus of Elasticity: 113.8 GPa


Product Features:

Weight Optimization: 45% lighter than equivalent steel shafts (4.43 g/cm³ vs 7.87 g/cm³)

Thermal Stability: Maintains dimensional stability from -60°C to 400°C

Corrosion Resistance: Passes 1000-hour salt spray test (ASTM B117)

Wear Resistance: Surface hardness 35-40 HRC


Standard Sizes & Configurations

Diameter (mm)Length (mm)Shaft EndsKeyway Option
3.17520-50D-cutYes
4.025-60ThreadedNo
5.030-80SmoothYes
6.040-100FlangedNo


Performance Data:

Maximum RPM: 55,000 (depending on length/diameter ratio)

Runout: <0.005mm TIR

Vibration levels: <0.5 m/s² at 30,000 RPM


Compatibility:

Designed to match leading drone motor specifications including:
T-Motor MN, U series
DJI E2000, E5000
KDE Direct 600XF
Xnova Lightning


Certifications & Compliance:

ISO 9001:2015 certified production

RoHS 3 (2015/863/EU) compliant

REACH SVHC <0.1%

DFARS compliant (US defense supply chain)


Applications:

High-performance FPV racing drones

Heavy-lift cinematography drones (8kg+ payload)

Military reconnaissance UAVs

Long-endurance mapping/surveying drones

Agricultural spraying UAVs


Why Consider Us?
No mold fees for aluminum profiles – We absorb these costs to reduce your expenses.
No welding fixture charges – Another way we help you save.
Combing different Producing Technology – Outsource Aluminium Profile, Shaped Metal, Metal Casting materials, MIM materials, then CNC machining to lower the unit price.
Cost-competitive production – Our lean manufacturing and expertise allow us to deliver high-quality parts at favorable prices.
One-Stop Factory – Our ISO9001 IATF16949 Certificated factory provide laser cutting, bending, Stamping, CNC Machining, Sheet Metal Working, welding, Assembling in one factory, ensure stable quality control.


China Smooth Grade 5 Aerospace Grade Titanium Alloy CNC Machined Parts Drone Motor Shafts supplier

Smooth Grade 5 Aerospace Grade Titanium Alloy CNC Machined Parts Drone Motor Shafts

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