Split CNC Gantry Drill Gantry Drilling Machine With Kaiendi K1000MFli Control System

Core Advantages: Breaking Through Limits of Large Workpiece Machining

1. Split Modular Design: Easy Transportation & Installation
   
   
   The machine adopts a split structure—key components such as the gantry frame, spindle box, and worktable can be transported separately. This avoids the difficulty of transporting large integrated gantry machines (which often require special oversized vehicles) and simplifies on-site installation. For example, when delivered to a wind turbine factory in a remote area, components can be transported via standard trucks and assembled on-site, reducing transportation costs by 30-40% compared to integrated models.
2. Super Large Processing Capacity: Covers Oversized Industrial Parts
   
   
   With X/Y-axis travel of 5000×5000mm and a maximum drilling diameter of φ70 (U drill), it can process extra-large workpieces such as ship hull structural components (e.g., large deck plates), wind turbine main shafts (flange drilling), and heavy machinery frames. Unlike small gantry drills, it does not require splitting workpieces for processing, ensuring the integrity and structural strength of large components.
3. High Rigidity Gantry Structure: Stable & Precise Machining
   
   
   The dual-column + beam gantry frame is made of high-strength cast iron, 经过 aging treatment to eliminate internal stress. This structure provides exceptional rigidity, effectively resisting vibration during high-speed drilling (spindle speed up to 6000 rpm) or heavy cutting. Key precision indicators—positioning accuracy ±0.05mm and repeatability ±0.02mm—ensure consistent hole positions and smooth hole walls for workpieces like aerospace structural elements, meeting strict assembly requirements.
4. Kaiendi K1000MFli Control System: Intelligent Automation
   
   
   Equipped with the professional Kaiendi K1000MFli CNC system, it supports automated programming, tool length compensation, and real-time machining monitoring. For batch processing of wind turbine flange parts, the system can automatically call drilling, milling, or boring programs (realizing multi-functional operations in one setup) and adjust spindle speed and feed rate according to material hardness—reducing manual intervention by over 60% and avoiding errors from manual operation.

Key Application Scenarios: Focus on Large Component-Centric Industries

1. Shipbuilding Industry: Hull Structural Component Fabrication
   
   
   Processes large ship hull plates, keel components, and deck support structures. The 5000×5000mm processing range covers most shipboard large parts, and the high rigidity structure ensures accurate drilling of hundreds of mounting holes on hull plates—avoiding assembly misalignment during shipbuilding and ensuring hull structural stability.
2. Wind Power Industry: Wind Turbine Part Manufacturing
   
   
   Handles wind turbine main shaft flanges, tower cylinder connecting plates, and generator base components. The φ70 maximum drilling diameter meets the large hole processing needs of wind turbine flanges, and the ±0.02mm repeatability ensures consistent hole spacing across multiple flanges—guaranteeing tight connection between wind turbine components and reducing vibration during operation.
3. Heavy Machinery Industry: Heavy Machinery Component Production
   
   
   Machines large frames for excavators, loaders, and mining machinery, as well as hydraulic cylinder barrels. The multi-functional capability (drilling + milling + boring) allows one machine to complete machining of frame mounting holes, end face milling, and inner hole boring—eliminating the need to transfer heavy workpieces between multiple machines and reducing handling damage.
4. Aerospace Industry: Large Structural Element Machining
   
   
   Processes oversized aerospace structural parts such as aircraft wing beams and rocket fuel tank brackets (using lightweight high-strength materials). The Kaiendi K1000MFli system’s precise control and the machine’s high positioning accuracy ensure that the machining of complex hole systems and curved surfaces meets aerospace-grade standards, supporting the assembly of high-performance aerospace equipment.

Detailed Technical Parameters: Model YCLMZ-5000 Core Configuration

Practical Value for Industrial Production

• Reduce Project Lead Time: For large wind power or shipbuilding projects, the split design shortens machine tool delivery and installation time by 2-3 weeks, accelerating the overall production schedule.
• Lower Processing Costs: Multi-functional operations replace 2-3 single-process machines, saving workshop space and reducing equipment investment by 25-30%.
• Improve Product Qualification Rate: High precision and stability reduce scrap rates of expensive large parts (e.g., wind turbine main shafts) from 8-10% to ≤2%, minimizing material waste.

Customization for Specific Needs

• Processing Range Expansion: Extend X/Y-axis travel to 6000×6000mm for extra-large ship or aerospace parts.
• Tool Configuration Upgrade: Add an automatic tool changer (ATC) for batch processing of multi-hole, multi-process parts.
• Worktable Customization: Equip a rotary worktable for machining cylindrical large parts (e.g., wind turbine tower cylinders).