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Precision Unidirectional Flow Polishing System
One-Way Automatic Circulation Polishing Machine is an automated
equipment that uses unidirectional flow abrasive media to achieve
efficient surface treatment.
Its working principle is to drive the polishing abrasive (such as
diamond micropowder, ceramic particles and other suspensions) to
circulate in a single direction through a pump pressure system, and
remove the microscopic protrusions of the material through the
micro-cutting and rolling action of the abrasive particles when
flowing through the workpiece surface, so as to achieve precision
polishing (Ra 0.01-0.1μm). The system is equipped with an automatic
filtration and recovery device, which can purify and recycle the
abrasive in real time, significantly reducing the cost of
consumables.
Working Principle:
One-way Automatic Circulation Polishing Machine is an efficient
surface treatment equipment, which adopts closed-loop assembly line
design to realize automatic loading,polishing, inspection and
unloading of workpieces. Its core systems include:Conveying system: The variable frequency motor drives the conveyor
belt to ensure that the workpiece passes through the polishing area
at a uniform speed;Polishing unit: Multiple sets of polishing wheels (cloth wheels,
nylon wheels, wool wheels, etc.) are finely polished according to
the preset pressure and speed;Circulation system: Automatically recycle polishing liquid and
filter impurities to realize the recycling of abrasives;Intelligent control: PLC programming controls polishing parameters
(pressure, speed, time) and supports data traceability.
Core features:
Efficient and continuous operation: A single machine can process
300-500 workpieces per hour and supports 24-hour operation;High polishing consistency: ±0.01mm surface roughness control,
suitable for high-precision parts;Energy saving and environmental protection: The closed polishing
liquid circulation system reduces waste liquid discharge by 90%;Flexible adaptation: Modular design allows replaceable polishing
wheels, suitable for a variety of materials such as metals,
plastics, and ceramics.
Typical application scenarios:
Auto parts: mirror polishing of engine pistons and gearbox gears;3C electronics: deburring of mobile phone frames and laptop
computer shells;Medical equipment: stainless steel surface treatment of surgical
instruments;Hardware tools: batch polishing of knives and locks.The equipment can reduce labor costs by 60% and increase the yield
rate to 99%, which is especially suitable for large-scale,
high-standard precision polishing needs.
Machine Size
Model | Height | Width | Depth | Weight | Remarks |
KDL251 | 2700mm | 1700mm | 1550mm | 3.5T | Specific parameters based on the actual product |
KDL351 | 2900mm | 1900mm | 1850mm | 4.5T | |
KDL501 | 3150mm | 2200mm | 2100mm | 6.5T | |
KDLD501 | 3150mm | 2200mm | 2100mm | 6.5T |
Other Parameters
Model | Operation Panel | Abrasive cylinder diameter | Processing pressure (adjustable) | Motor power | Machine voltage |
KDL251 | 500mm | 252mm | 1.5~10Mpa | 11.75KW | 380V/50HZ |
KDL351 | 550mm | 352mm | 1.5~8.5Mpa | 15.75KW | 380V/50HZ |
KDL501 | 600mm | 502mm | 1.5~8.5Mpa | 23KW | 380V/50HZ |
KDLD501 | 600mm | 502mm | 1.5~8.5Mpa | 23KW | 380V/50HZ |