0.6μm 4 Flutes End Mill Taper Ball Nose Milling Cutter Customized For Non-Ferrous Metals

4 Flutes Endmill Taper Ball-Nose Milling Cutter For Non-Ferrous Metals

Introduction:

A 4-flute tapered ball-nose end mill is a precision solid carbide cutting tool engineered for 3D contouring, profiling, and finishing in soft, non-ferrous materials. The tapered design (reduced shank diameter) enhances rigidity for deep-cavity machining, while the ball-nose tip enables smooth, curved surface finishes.

Features:

• • Material: High-grade carbide with optimized hardness and toughness for non-ferrous metals.

• • Geometry:

    • Tapered body (e.g., 1°–5° per side) for improved reach and reduced deflection in deep pockets.

    • Ball-nose tip (R = 1/2 diameter) for intricate 3D shapes and fillets.

• • Flute Design:

    • 4 flutes – Balances chip evacuation and cutting efficiency in softer materials.

    • High helix angle (35°–45°) for shearing cuts and smooth finishes.

• • Coating: AlTiN, ZrN, or uncoated – Reduces built-up edge (BUE) in gummy materials like aluminum.

• • Edge Prep: Polished flutes to minimize material adhesion.

Typical Applications:

• • • Primary Use:

      • 3D sculpting (mold/die cavities).

      • Precision finishing of aluminum alloys, brass, copper, and plastics.

• • • Industries: Aerospace (blades, impellers), automotive (prototyping), jewelry, and signage.

• • • Machines: CNC milling centers, high-speed machining (HSM) setups.

Advantages:

✔ Smooth Finishes: Ball-nose eliminates stair-stepping on curved surfaces.

✔ Reduced Vibration: Tapered design enhances stability in deep cuts.

✔ Chip Clearance: 4 flutes optimize chip flow in non-ferrous materials.

✔ Wear Resistance: Carbide + coatings extend tool life in abrasive plastics/composites.

Technical Specifications (Example)

• • Diameter Range: 3mm–12mm (ball-nose radius: 1.5mm–6mm).

  • Taper Angle: 3° (common for balance of strength and reach).

  • Cutting Length: 15mm–50mm (depends on diameter).

  • Shank Type: Straight or Weldon flat for secure gripping.

  • Speed/Feed (Aluminum 6061):

    • RPM: 10,000–20,000 (for 6mm tool).

    • Feed Rate: 1,500–3,000 mm/min.

    • DoC: 0.1–0.5× diameter.

Detailed Pictures:

Our workshop:

Promotion policy:

To help you experience our premium products, we’re excited to offer the following exclusive promotions for first-time buyers:

1.Free Test Samples

Get free samples (total value ≤ $20 USD) when you cover the international shipping cost.

Perfect for evaluating our product quality and performance risk-free.

2.$50 USD Discount on First Order

New customers can enjoy a $50 discount on the first order of $500 or more.

A great way to start our partnership with extra value!

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FAQ:

1. Are you a manufacturer or trading company?

We are a professional manufacturer of carbide tools which established in 2017.

2. Which CNC grinding machine do you use?

All of our carbide tools are produced by imported WALTER grinding machines.

3. Which shipping method do you usually use?

We usually send goods by express like FedEx, UPS, DHL, TNT, EMS, ETC.

We also can send products to your shipping agent in China.

CHANGZHOU AMG PRECISION TOOL MANUFACTURING CO., LTD. is a leading manufacturer and solution provider specializing in high-performance carbide cutting tools for precision CNC machining applications. With a strong commitment to innovation and quality, we design and produce an extensive range of standard and custom cutting tools, including carbide drill bits, end mills, reamers, and complex non-standard forming tools tailored to meet the most demanding machining challenges.