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Product Description
The production line achieves the dual goals of high efficiency and energy saving by optimizing the production process. In the raw material supply process, an automated three-dimensional storage system has been established, and intelligent inventory management software can be used to accurately distribute raw materials according to the production schedule, reduce inventory overstock and waste, and reduce logistics costs. In the production process, the assembly line operation mode is adopted to carry out fine division of labor and close connection of each process to reduce the waiting time of products between processes. In addition, energy-saving transformation of the equipment, such as the use of variable frequency motor to control the speed of the equipment, automatically adjust the energy consumption according to the production demand, the overall energy consumption is reduced by 20%, while improving the production efficiency, to achieve green production.
Product Info
Product size | 25m*2.5m*3m(for reference only) |
Product structure | Product structure: upper & lower tissue, cotton core (mix with SAP), cover sheet hydrophilic non-woven , ADL (Acquisitiondistribution layer) non-woven,leak guard hydrophobic non-woven back sheet,Waist band non-woven,color pattern sticker,elastic waist band, discarding sticker. |
Control system | PLC control system,HMI Operating on the LED touch screen,Configure
HDTV monitor |
Drive system | Servo Drive(Easy to change size), timing belt and flat be |
Tension system | Top tissue paper,bottom tissue paper,hydrophobic nonwoven(leg
cuff),top nonwoven,ADL,back sheet,elastic nonwoven are adopt
A&Blt are import products, and all the key parts, are import
bearings. shaft active unwinding by inverter motor. |
Safety system | It has safety device on the operating side, matched with urgent
stop switch.High audio fan uses sound insulation or silencer. |
Packaging system | according to customer requirements with palletizer machine (double push double exit ) adjustable |
Materials corrective system | Materials corrective system: Adopt international famous brand deviation correction system |
Power | 380V, 50HZ three phase five wire |
Machine Capacity | 400KW (Excluding glue machine and air compressor) |
Bleed pressure | 0.6-0.8Mpa (Air compressor needs to be prepared by customers) |
Machine weight | 50 Tons approximately |
Production management and efficiency improvement advantages
Production process optimization and standardization: The production line has deeply optimized and standardized the production process of sanitary napkins. Through the fine analysis of each production link, unnecessary steps are removed, the operation process is simplified, and the production efficiency is improved. At the same time, the development of strict production standards and norms to ensure that each production step is implemented in accordance with a unified standard, so as to ensure the consistency and stability of product quality. For example, in the cutting of raw materials, through accurate size control and automatic cutting equipment, material waste is reduced and raw material utilization is improved.
Equipment self-diagnosis and intelligent early warning: Equipped with advanced equipment self-diagnosis system, can monitor the operating status of equipment and the performance of key components in real time. Once the equipment is abnormal, such as high temperature, abnormal pressure or component wear, the system will automatically diagnose and issue intelligent early warning. At the same time, the system will also provide detailed fault analysis reports and solutions to help maintenance personnel quickly locate problems and repair, reduce equipment downtime, and ensure the continuous and stable operation of the production line.
Real-time monitoring and traceability of production data: The use of the Internet of Things technology to achieve real-time monitoring and traceability of production data. Every data in the production process, such as production time, production quantity, product quality indicators, etc., is recorded in real time and uploaded to the database. Enterprise managers can check the production progress and product quality at any time through the monitoring system, find problems in time and make adjustments. At the same time, when there is a product quality problem, the traceability system can quickly query the whole process of product production information, including raw material sources, production equipment, operators, etc., so as to identify the cause of the problem and take effective improvement measures.
Packaging and shipping
Exhibitions and partners
FAQ
Q1: Why choose our machine?
A: 1.we are professional factory with high quality and competitive
price.
2. 24 Hours Online Service (after sales of before sales )
3. 12 Months quality warranty
4. Engineers available to service machinery overseas
Q2: How to operate and maintain the machine?
1. We will provide a professional technicist to you if you need .
2. Our technicist can help you till your workers can open machine
well ( buyers need to pay the expenses for this technicist);
Q3: Do you have QC or any safety standards for machine?
Yes, we have established a highly strict quality control department
to guarantee good quality.
Q4: How to find the matching accessories or wearing parts of the
machine?
You can buy it from us with favorable price or from other place
near you, most of our accessories and wearing parts are standard
for you.
Q5:How much is this machine?
1. Please tell me what's the width of jumbo roll(parent roll) will you process?
2. Do you need embossing unit or printing unit?
3. What's the daily capacity of machine do you need?
3. Also, we could use color glue to make the paper more beatiful and attractive.