Submicron Surface Nanoparticle Zirconia Ball Mill Jar Lab Grinding High Density

Brand Name:Zhongli
Certification:CE ISO
Model Number:BML-01
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Sub-micron Surface Finish Nanoparticle Zirconia Precision Grinding Jar High-density

Product Description

Achieving Precision with Sub-micron Surface Finish Nanoparticle Zirconia Precision Grinding Jar

In the world of precision engineering, achieving a flawless finish is not just a goal—it's a necessity. The demand for high-quality components with superior surface finishes has led to the development of advanced materials and technologies. Among these, the sub-micron surface finish nanoparticle zirconia precision grinding jar stands out as a revolutionary tool.

Understanding Zirconia Grinding Jars

Zirconia, also known as yttria-stabilized zirconia (YSZ), is a ceramic material renowned for its exceptional properties. It combines high density, low porosity, and remarkable hardness, making it an ideal choice for grinding applications. The zirconia grinding jar is a cylindrical container used in various milling processes to achieve ultra-fine grinding of materials. Its high density and toughness allow it to grind materials that are too hard for traditional options like agate or alumina.

Key Features of Zirconia Grinding Jars

  1. High Density: Zirconia has a specific density greater than 6.0 g/cm³, ensuring efficient grinding with minimal contamination.
  2. Exceptional Hardness: With a hardness exceeding 10 GPa on the Vickers scale, zirconia can handle the toughest materials.
  3. Chemical Inertness: Zirconia is chemically inert to most acids, including hydrofluoric acid, making it suitable for applications requiring low contamination.
  4. Thermal Resistance: Its ability to withstand high temperatures and thermal shocks makes zirconia ideal for high-temperature applications.

Applications of Sub-micron Surface Finish Nanoparticle Zirconia Precision Grinding Jars

1. Nanomaterial Synthesis

The precision and low contamination levels of zirconia grinding jars make them indispensable in the synthesis of nanomaterials. The sub-micron surface finish achieved with these jars ensures that the nanoparticles produced are uniform in size and shape, which is crucial for applications in electronics, pharmaceuticals, and advanced materials.

2. Forensic and Analytical Applications

In forensic science, the ability to grind samples without introducing contaminants is vital. Zirconia grinding jars provide the purity needed for accurate analysis, ensuring that the results are reliable and reproducible.

3. Ceramic and Metal Grinding

Zirconia's superior hardness allows it to grind tough ceramics and metals, such as aluminum oxide and silicon oxide. This capability is essential in industries that require precise component fabrication, such as aerospace and automotive manufacturing.

Advantages of Using High-density Zirconia Grinding Jars

1. Enhanced Grinding Efficiency

The high density of zirconia grinding jars translates to more efficient grinding processes. This efficiency reduces the time and energy required to achieve the desired particle size, making it a cost-effective solution for industrial applications.

2. Reduced Wear and Tear

Zirconia's toughness and wear resistance ensure that the grinding jar remains intact even after prolonged use. This durability extends the lifespan of the jar, reducing the need for frequent replacements and maintenance.

3. Versatility in Applications

The chemical inertness and thermal stability of zirconia grinding jars make them suitable for a wide range of applications, from high-temperature environments to sensitive biological samples. This versatility ensures that zirconia jars can meet the diverse needs of various industries.

Characteristics & Advantages:

FeatureZirconia JarAlumina JarStainless Steel Jar
Hardness⭐⭐⭐⭐⭐ (1,200 HV)⭐⭐⭐ (1,500 HV but brittle)⭐⭐ (~500 HV)
Fracture Toughness⭐⭐⭐⭐⭐ (6-10 MPa·m¹/²)⭐⭐⭐ (3-4 MPa·m¹/²)⭐⭐⭐⭐ (High, but wears over time)
Chemical Resistance⭐⭐⭐⭐⭐ (Inert)⭐⭐⭐⭐ (Good)⭐⭐ (Corrosion risk)
Contamination Risk⭐ (None)⭐⭐ (Low)⭐⭐⭐ (Metal traces)
Lifespan⭐⭐⭐⭐⭐ (Longest)⭐⭐⭐ (Moderate)⭐⭐ (Wears fastest)

Product Paramenters

Material selection of ball mill jar

The material of the ball grinding jar has no pollution to the grinding material and has no effect on the appearance of the material after grinding

Types and requirements of grinding materials

Ball mill jar material selection reference

Soil and materials that do not allow impurities

Agate ball mill jar

Metal, non-metal do not allow to bring impurities into the material

Zirconia ball mill jar

Diamond, carbide and other high hardness materials

Carbide ball mill jar

Strong acid, strong base substances and high temperature conditions

Teflon ball mill jar

Materials with low sensitivity to iron and steel minerals and impurities

304 stainless steel ball mill jar

Pigment class, after the sequence can be high temperature treatment class materials

Nylon ball mill jar

Ceramic glaze and other aluminum-containing materials

Corundum ball mill jar

Lithium and other electronic materials

Polyurethane ball mill jar

Materials that are easily oxidized and require special atmosphere protection

Vacuum ball mill jar


Grinding Jar& Ball

Agate Ball

Zirconia Ball

TC-ball

Stainless Steel Balls

Alumina Balls

Polyurethane Covered Core Ball

Steel Ball

Agate Jar

Zirconia Jar

TC-Jar

PTFE Jar

Stainless steel Jar

Nylon Jar

Corundum Jar

Polyurethane Jar

Note:▲superior formulation, ○optimal formulation

Ball size ratio: Usually the best grinding ball ratio is 20% for large ball, 50% for medium ball, 30% for small ball (weight ratio).


Factory equipment

Exhibition & Partner


Case


Ship to Portugal

Ship to Republic of Lithuania


FAQ

  1. What safety precautions should I take when using a planetary mill jar?

    • Wear protective gear, ensure proper sealing, and follow the manufacturer’s operating guidelines to avoid accidents.

  2. How do I store planetary mill jars when not in use?

    • Store them in a dry, clean environment to prevent corrosion or contamination.

  3. What industries commonly use planetary mill jars?

    • They are used in pharmaceuticals, ceramics, chemicals, metallurgy, and research laboratories for grinding, mixing, and sample preparation.

China Submicron Surface Nanoparticle Zirconia Ball Mill Jar Lab Grinding High Density supplier

Submicron Surface Nanoparticle Zirconia Ball Mill Jar Lab Grinding High Density

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