Automated Spiral Weld Pipe Mill Automatic Error Detection Easy
Maintenance
The spiral welded pipe unit is a standard finalized unit developed
and improved by Duolek Heavy Industries on the basis of absorbing
the essence of foreign forming process technologies and combining
with the actual domestic situation. It is a mature unit with the
most competitiveness and technical characteristics of Duolek Heavy
Industries.
▶ The production process of the spiral welded pipe unit:
- The raw materials are strip steel coils, welding wire, and flux.
Strict physical and chemical inspections must be conducted before
investment.
- The head and tail of the strip steel are connected by single or
double wire submerged arc welding, and after being rolled into a
steel pipe, active submerged arc welding is used for repair
welding.
- Before forming, the strip steel undergoes leveling, trimming,
planing, surface cleaning, transportation, and pre bending
treatment.
- Using an electric contact pressure gauge to control the pressure of
the oil cylinders on both sides of the conveyor to ensure the
smooth transportation of the strip steel.
- Adopting external or internal control roller molding.
- The use of a weld seam gap control device ensures that the weld
seam gap meets the welding requirements, and the pipe diameter,
misalignment, and weld seam gap are strictly controlled.
- Both internal and external welding are carried out using American
Lincoln welding machines for single or double wire submerged arc
welding, in order to achieve stable welding quality.
- Use an air plasma cutting machine to cut steel pipes into
individual pieces.
- Each batch of steel pipes must undergo a strict inspection system
to check the mechanical properties, chemical composition, fusion
condition, surface quality of the steel pipes, and undergo
non-destructive testing to ensure that the pipe manufacturing
process is qualified before it can be officially put into
production.
▶ Fully automatic steel pipe hydraulic pressure testing machine
The hydraulic pressure testing machine is mainly used for
conducting pressure tests on welded pipes, and it has the functions
of computer recording, storing, printing, and presenting test
results. The pipe diameter range is Φ20-Φ3500mm, and the test
pressure is 10-110MPa.
▶ Fully automatic pipe end facing and beveling machine
The pipe end facing and beveling machine is mainly used for facing
the pipe ends of welded pipes and processing the bevels. It is
equipped with a profiling beveling cutter, and the processed bevels
are uniform and beautiful. The pipe end facing and beveling
machines provided by our company for steel pipe manufacturing
enterprises meet standards such as API-5L, API-5CT, BS1387-85,
ASTM, and GB9711.
▶ Ultrasonic flaw detector:
It will automatically alarm and spray marks for defects, and
workers will adjust the parameters accordingly;
The parts of the weld seam with continuous ultrasonic flaw
detection marks will be rechecked by manual ultrasonic and X-ray
inspection;
For the repaired defects, they will be subject to non-destructive
inspection again until it is confirmed that the defects have been
eliminated;
▶ X-ray steel pipe inspection:
This inspection system is seamlessly connected to the entire
production line and meets the control and management process
requirements of steel pipe manufacturers. The entire system has a
high degree of automation. It is used for operation and inspection
and has an extremely high market share in domestic steel pipe
production lines.
▶ Application of Spiral Welded Pipe Unit:
The spiral welded pipe unit, with its efficient forming process and
flexible adaptability, is widely used in high and low pressure
fluid conveying pipes, urban construction pile pipes, industrial
structural pipes, power/heat/gas pipelines, etc., providing
efficient and high-quality pipeline solutions.
Model | Specification(mm) | Coil weight (ton) | Coil width(mm) | Thickness(mm) | Capacity(KW) | Area(m2) |
DRC-400 | φ219-φ426 | 10 | 400-750 | 5-8 | 150 | 18*72 |
DRC-500 | φ219-φ529 φ219-φ720 | 15 | 400-800 | 5-10 | 180 | 18*72 |
DRC-600 | φ219-φ630 | 15 | 450-1050 | 6-10 | 190 | 21*72 |
DRC-700 | φ219-φ720 | 15 | 500-1250 | 5-12.7 | 210 | 21*72 |
DRC-800 | φ219-φ820 | 20 | 500-1300 | 6-12.7 | 220 | 24*78 |
DRC-1000 | φ219-φ1020 | 20 | 500-1560 | 6-12.7 | 220 | 24*78 |
DRC-1400 | Φ325-φ1420 | 25 | 500-1560 | 6-18 | 400 | 24*120 |
DRC-1600 | Φ426-φ1620 | 30 | 1100-1600 | 6-20 | 400 | 24*120 |
DRC-1800 | φ508-φ1820 | 30 | 1200-1600 | 8-25.4 | 500 | 24*180 |
DRC-2000 | φ508-φ2020 | 30 | 1200-2000 | 8-25.4 | 550 | 24*180 |
DRC-2400 | φ508-φ2400 | 30 | 1200-2000 | 8-25.4 | 600 | 24*200 |
DRC-3000 | φ508-φ3000 | 30 | 1200-2000 | 8-25.4 | 700 | 24*200 |
▶ Spiral Weld Pipe Mill Application Scope:
▶ Why choose us?
- Export Experience (Global Trade)
Since its establishment in 2002, Condor Heavy Industries has
successfully operated its equipment in more than 20 countries and
has dealers involved.According to Chinese export customs data,
Duolek's related equipment ranks among the top ten in the industry,
which means reliable quality and price.
With 21 years of manufacturing and export experience, Duolek
supports the design and customization of equipment on demand,
provides equipment configuration details and parameter guidance,
and guarantees subsequent production quality and equipment
adjustment. Here, you can get professional advice for your needs.
▶ Customer factory inspection communication:
▶ Our Clients Say
▶ Duolek Factory Common inquiry
Q:What information we need customers to provide?
A:Duolek has R&D Center to focus on the study for new product.
We can design and make the change as customer’s requirements. We
keep an opened mind to service our customers.
Q:What’s your quality control system?
A:We operate ISO9001 Quality Management System. We control our
products quality by our workshop processes: Materials incoming
inspection, Machining process control, finished testing and
Inspection before packing. Each step has inspector and the testing
results will be recorded for checking.
Q:What kind of payment terms do you accept?
A:We prefer T/T through bank. 30% when order is confirmed and 70%
before shipment. L/C is also acceptable for amount over 200,000USD.
Q:What is your warranty policy?
A:All our products are warranted for one full year from date of
delivery against defects in materials and workmanship.This warranty
does not cover parts that are worn out through the course of normal
operation