Multi-Row Protein Bar with Chocolate Coating Production Line | High-Capacity Automatic System
Brand Name:Papa
Certification:CE
Model Number:P400
Minimum Order Quantity:1 set
Delivery Time:30-50
Payment Terms:T/T
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Location:
Shanghai Shanghai China
Address:
Floor 1,Building 1,No.1929,Baziqiao Road,Nanqiao Town,Fengxian District,Shanghai,China.
Supplier`s last login times:
within 24 hours
Product Details
Company Profile
Product Details
Triple Your Protein Bar Output with Multi-Row Chocolate Coating
Technology.
Our advanced multi-row production line enables simultaneous production of 3-6 protein bar rows with perfect chocolate coating. Achieve mass production efficiency
while maintaining premium quality for your protein bar business.
Key Benefits:
High-Density Production - 3-5 rows output, 6,000-15,000 bars/hour
Uniform Chocolate Coating - Consistent coating thickness across all rows
Maximum Efficiency - 300% higher output than single-line systems
Space Optimized - Compact design saves factory floor space
Premium Quality - Laboratory-grade precision in commercial production
Technical Specifications
| Parameter | 3-Row System | 6-Row System |
|---|---|---|
| Capacity | 6,000-9,000 bars/h | 12,000-15,000 bars/h |
| Coating Width | 900mm | 1500mm |
| Chocolate Temp Control | ±0.5°C accuracy | ±0.5°C accuracy |
| Power Requirements | 45kW | 75kW |
| Control System | Industrial PLC with HMI | Industrial PLC with HMI |
| Line Length | 25 meters | 30 meters |
Production Features
Multi-Row Synchronization:
Simultaneous 3-6 row processing
Individual row monitoring system
Synchronized speed control
Independent troubleshooting
Precision Coating System:
Multi-curtain coating technology
Individual temperature zones
Automated viscosity control
Coating recovery system
Smart Manufacturing:
Real-time production analytics
Predictive maintenance alerts
Remote monitoring capability
Automated quality control
Configuration Options
Row Arrangements:
3-row compact system
4-row balanced system
6-row maximum output
Custom configurations
Coating Variants:
Full chocolate coating
Bottom-only coating
Drizzle patterns
Dual-flavor coating
Special Features:
Quick row changeover system
CIP cleaning system
Energy recovery unit
Hygienic design certification
Detailed Product Description
The Precision Process:
- Gentle Mixing (Optional): A custom-designed mixer gently folds sticky date paste, nut butters, proteins, and whole ingredients (nuts, fruits) without smashing or over-processing.
- Multi-Row Forming & Extrusion: The heart of the line. The homogeneous mixture is precisely extruded through a multi-lane depositor head, creating 2, 3, or 4 continuous, perfectly shaped rows of product simultaneously.
- Multi-Stage Cooling Tunnel: The bars travel through a cascading cooling tunnel to set their structure. This is critical for achieving the desired chewiness and preventing bars from sticking together.
- Enrobing Option (Optional): For chocolate-coated bars, the lines seamlessly feed into a precision enrober that covers the bars with a curtain of tempered chocolate (dark, milk, or compound).
- Cooling & Setting (For Chocolate): A second cooling tunnel sets the chocolate coating to a glossy, snap-perfect finish.
- Automatic Multi-Lane Wrapping: Finally, the bars are fed into high-speed flow-wrapper that packages them in air-tight film.
✔ Customizable Bar Sizes: Adjustable molds for different weights (e.g., 30g, 50g, 100g).
✔ Versatile Formulations: Works with protein doughs, nut butters, granola, oats, and sticky
mixtures.
Success Metrics
Global Nutrition Company Results:
Output Increase: 400% higher production capacity
Labor Efficiency: 80% reduction in operating staff
Quality Consistency: 99.2% product uniformity
ROI Achievement: 14-month payback period
Energy Savings: 25% reduction per unit produced
"The multi-row system transformed our production capabilities, allowing us to meet global demand while maintaining premium quality standards."
Technical Support
Comprehensive Service Package:
24/7 remote monitoring
Predictive maintenance
Spare parts guarantee
Operator certification program
Annual performance audit
FAQ
Q: How is coating consistency maintained across all rows?
A: Individual temperature control and curtain adjustment for each
row ensures perfect consistency.
Q: What happens if one row requires maintenance?
A: The system allows independent row shutdown while other rows
continue production.
Q: Can different recipes run on different rows simultaneously?
A: Yes, the system supports individual recipe management per row.
Q: How long does row changeover take?
A: Complete row configuration change in under 30 minutes with our
quick-change system.
Multi-Row Protein Bar with Chocolate Coating Production Line | High-Capacity Automatic System
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