Product Details
Precision magnetic separator for dairy slurry - Aseptic design +
ultra-clean iron removal, impurity removal rate of 99.9%, in
compliance with the EU EC 1935/2004 standard
Parameter Category | Technical Details |
---|
Magnetic Field System | - High-gradient electromagnetic design with energy-gathering ring
magnetic circuit structure, enhancing magnetic field uniformity by
50% - Nanometer-level medium mesh (capture precision up to 1μm),
achieving 99.9% iron impurity adsorption efficiency |
Hygienic Design | - Fully sealed aseptic chamber - Inner wall made of food-grade 316L stainless steel (surface
roughness Ra≤0.8μm), effectively preventing bacterial growth |
Energy Consumption Characteristics | - Non-continuous power supply design, reducing energy consumption
by 65% compared to traditional equipment - Standby power ≤ 80W, compliant with energy-saving certifications
in the dairy industry |
Structural Design | - Compact quick-release structure (disassembly and assembly time ≤
15 minutes), failure rate < 0.2 times/year - Integrated with aseptic technologies, improving backwashing
efficiency by 60% (backwashing time ≤ 90 seconds/cycle) |
Materials and Sealing | - Pipeline: Food-grade 316L stainless steel, resistant to lactic
acid corrosion (pH 3.5 - 5.5) - Aseptic-grade silicone rubber seals, certified for zero leakage |
Control System | - Full-automatic PLC intelligent control, supporting CIP in-situ
cleaning procedures - Real-time monitoring of magnetic field strength and slurry
microbial indicators, with automatic shutdown in case of
abnormalities |
Dual Assurance of Ultra-Pure Iron Removal and Aseptic Conditions
The nanometer-level medium mesh, combined with the high-gradient
magnetic field, can capture 1μm-sized iron particles generated by
the wear of sterilization equipment and homogenizers in dairy
slurries. In a certain dairy enterprise, the measured iron content
decreased from 0.1ppm to 0.005ppm. The fully sealed aseptic
chamber, paired with a mirror-finish inner wall with Ra≤0.8μm,
controls the total number of colonies inside the equipment to below
10CFU/m², meeting the strict hygiene requirements for infant
formula production.
Low Energy Consumption and Intelligent Operation & Maintenance
The non-continuous power supply design only activates as needed
during the adsorption phase, saving approximately 42,000 kWh of
electricity annually, which is suitable for the energy-saving
demands of dairy cold chain workshops. The full-automatic PLC
system can be integrated with the factory's MES system, uploading
iron content data and equipment operation status in real-time.
After implementation in a yogurt factory, operation and maintenance
efficiency increased by 70%, and labor costs decreased by 85%.
Full-Scenario Adaptability in the Dairy Industry
- Raw Milk Pretreatment: Removes metal wear particles from milking equipment, ensuring
zero impurity detection in pasteurized milk.
- Fermented Milk Production: Catches iron filings from fermenter agitators, preventing impacts
on probiotic activity (probiotic survival rate increased to 98%).
- Cheese Processing: Eliminates rust from curdling equipment, preventing texture
deterioration caused by calcium-iron reactions, with the finished
product qualification rate rising to 99.7%.
Application Scenario | Problem Solved | Measured Data |
---|
Pasteurized Milk Production Line | Rust contamination from sterilizer inner walls | Iron content decreased from 0.08ppm to 0.003ppm; sedimentation rate
within product shelf life reduced from 3% to 0.1% |
Infant Formula Production | Metal particles from spray dryers | Impurity removal rate of 99.9%; foreign matter complaint rate
reduced to zero |
Yogurt Fermentation Process | Iron contaminati |
Company Profile
●Company Development
Founded in 2018, the company is specialized in the design and
production of various magnetic separators, like
permanent drawer type grate magnets, rotary grate magnets, dry
powder electrical magnetic separator,
slurry electrical magnetic separator, drum, eddy current separators
etc. Our products mainly serve the
industries like food, chemicals, cement, minerals etc. Currently,we
have 5 technicians, among them,2 technicians
are the bachelors, and the main team members have 16 years of
experience in the magnetic separation industry.
●Research & Development:
We are strong at the design and the product improvement, based on
the study of the advanced technology,
our team members continue to create and improve our products, with
our strong simulation and rich
knowledge and full application experience..
●Quality Assurance:
We passed the ISO9001 certificate, and stick to the lean management
in the production and guarantee the
outstanding quality by the internal quality control and processing
inspection
●Patents and Copyrights:
we obtained more than 18 patents and copyrights in the product
design and the automatic application.
