High Precision Dual-Layer Purlin Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor
Brand Name:METALIGN
Certification:CE,ISO,etc
Model Number:CZP
Minimum Order Quantity:1 set
Delivery Time:30 days
Payment Terms:L/C,T/T
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Location:
Cangzhou Hebei China
Address:
Industry Zone, Botou, Cangzhou, Hebei Province, China
Supplier`s last login times:
within 15 hours
Product Details
Company Profile
Product Details
1. Overview
| 1.1 Production Line | ||
This roll forming production line targets metal building manufacturers, construction companies, and structural steel suppliers. It offers high efficiency, precision, and flexibility for producing multi-size C and Z purlins. The automated size change and dual-layer design improve productivity while minimizing downtime, serving demanding industrial and commercial roofing markets. | ||
| 1.2 Profile | |
| C and Z purlins produced by this line use galvanized or cold-rolled steel, thickness 1.5–3mm. Shapes include standard C and Z profiles with uniform flanges and web. Features high precision, smooth edges, and optional pre-punched holes. Applications include industrial roofing, steel frame buildings, warehouses, and agricultural structures, providing structural support and durability. | |
| Material: Galvanized Steel / PPGI / Aluminum | Thickness:1.5-3.0mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
| 1.3 Production Process | |
Flow Chart: Decoiler → Guide → Pre Punch → Roll Forming Machine → Hydraulic Cut → Out Table | |
Process: The line unrolls steel coils, aligns material via guides, pre-punches holes for fast assembly, then forms profiles in a cast-iron stand roll former with chain drive. Hydraulic cutters precisely cut purlins to length. Dual-layer roll forming allows multi-size production efficiently, delivering high-precision C and Z purlins for structural and roofing applications. |
| 1.4 Key Focus | |
Dual-layer design enables simultaneous production of different C and Z purlin sizes. | |
Cast-iron stand ensures high rigidity and long-term stability. | |
Chain-driven roll former provides smooth, precise forming at high speed. | |
Automatic size change reduces downtime, increases production efficiency. | |
Integrated pre-punching allows easy assembly and customizable profiles. |
2. Technical Parameters
| 2.1 Decoiler | ||
| Structure | Double-support | |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 5T/7T/10T, customizable | |
| Coil Width | 1250mm, customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1500 mm | |
| Model | DC-MU1 | |
| 2.2 Optional Upgrade: Decoiler | ||
| Motorized Decoiler | Stand structure decoiler, motorized or hydraulic | Hydraulic decoiler with loading car |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width | |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.4 Roll Forming Machine | ||
| Working Speed | Around 20 m/min | |
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 18 stands | |
| Shaft Diameter | 70mm solid shaft | |
| Motor Power | 5.5 Kw | |
| Roller Material | 45# steel polished and chromed HRC58-62° | |
| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.25-0.8mm | |
| 2.5 Optional Upgrade: Cover | ||
| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. | |
| Hydraulic Power | 4-5.5Kw, customizable | |
| Blade Material | Cr12 Mov | |
| Hardness | With quenched treatment HRC 58 – 62° | |
| 2.7 Product Collection | |||
| Solution 1 | Run-out table | Solution 2 | Auto stacker |
| Power Type | Non-powered, mainly manual handling | Power Type | Motorized, 3Kw |
| Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable |
| 2.8 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
Hanging-Arm Control Box | Standing Control Box | ||
| 2.9 Hydraulic Power Unit (HPU) | ||
Motor Power | 5.5Kw | |
| Oil Required | N32 or N46 hydraulic oil is available | |
Design | The hydraulic station has a fan cooling system | |
| Optional | It can be installed on or inside the roll former to save space | |
| 2.10 Analysis | |
| Decoiler | Unrolls steel coils, smooth feeding, reduces material tension |
| Guide | Aligns steel, ensures precise forming, prevents material deviation |
| Pre Punch | Prepares holes for assembly, improves efficiency, reduces post-processing |
| Roll Forming Machine | Cast-iron stand ensures stability, chain drive enables high-speed forming |
| Hydraulic Cut | Accurate length cutting, minimizes burrs, ensures profile consistency |
| Out Table | Collects finished purlins, reduces manual handling, supports automated workflow |
3. Production Line Components
| Component | Quantity |
| Hydraulic Decoiler | 1 set |
| Punching Unit | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
4. Customization Options
This production line allows customization of profile width, height, and flange size for both C and Z purlins. Pre-punch hole positions, pitch, and quantity can be adapted. Roll former settings, hydraulic cutting length, and dual-layer configuration can be tailored to produce multi-size purlins in a single line for diverse roofing and structural applications.
High Precision Dual-Layer Purlin Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor
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