Sea Wave Roof Tile Roll Forming Machine With Guide Pillar And Hydraulic Punching
Brand Name:METALIGN
Certification:CE,ISO,etc
Model Number:RT
Minimum Order Quantity:1 set
Delivery Time:30 days
Payment Terms:L/C,T/T
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Verified Supplier
Location:
Cangzhou Hebei China
Address:
Industry Zone, Botou, Cangzhou, Hebei Province, China
Supplier`s last login times:
within 15 hours
Product Details
Company Profile
Product Details
1. Overview
| 1.1 Production Line | |
| 1.2 Profile | |
| The sea wave roof tile is made from galvanized or color-coated steel coils, typically 0.3-0.8mm thick. It features a distinctive wave-shaped profile for enhanced water drainage and aesthetics. With punched holes for drainage or fixing, it suits metal roofing applications requiring durability, corrosion resistance, and attractive design. | |
| Material: Galvanized Steel / PPGI / Aluminum | Thickness: 0.3-0.8mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
| 1.3 Production Process | |
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Run-out Table | |
Process: The roll former uses a rigid guide pillar design and chain drive for precise shaping of the sea wave profile. Hydraulic punching creates functional holes. The hydraulic cutter ensures clean, accurate length cutting. This combination ensures high precision and efficient production. |
| 1.4 Key Focus | |
High-precision guide pillar structure enhances profile accuracy and reduces vibration. | |
Chain drive with protective cover ensures safety and prolongs chain life. | |
Hydraulic punching allows customizable hole patterns for drainage or fixing. | |
Hydraulic cutting delivers smooth, burr-free edges with adjustable lengths. | |
Suitable for high-volume production with consistent quality and low maintenance. |
2. Technical Parameters
| 2.1 Decoiler | ||
| Structure | Double-support | |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 5T/7T/10T, customizable | |
| Coil Width | 1250mm, customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1500 mm | |
| Model | DC-MU1 | |
| 2.2 Optional Upgrade: Decoiler | ||
| Motorized Decoiler | Stand structure decoiler, motorized or hydraulic | Hydraulic decoiler with loading car |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width | |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.4 Roll Forming Machine | ||
| Working Speed | Around 20 m/min | |
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 18 stands | |
| Shaft Diameter | 70mm solid shaft | |
| Motor Power | 5.5 Kw | |
| Roller Material | 45# steel polished and chromed HRC58-62° | |
| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.25-0.8mm | |
| 2.5 Optional Upgrade: Cover | ||
| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. | |
| Hydraulic Power | 4-5.5Kw, customizable | |
| Blade Material | Cr12 Mov | |
| Hardness | With quenched treatment HRC 58 – 62° | |
| 2.7 Product Collection | |||
| Solution 1 | Run-out table | Solution 2 | Auto stacker |
| Power Type | Non-powered, mainly manual handling | Power Type | Motorized, 3Kw |
| Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable |
| 2.8 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
Hanging-Arm Control Box | Standing Control Box | ||
| 2.9 Hydraulic Power Unit (HPU) | ||
Motor Power | 5.5Kw | |
| Oil Required | N32 or N46 hydraulic oil is available | |
Design | The hydraulic station has a fan cooling system | |
| Optional | It can be installed on or inside the roll former to save space | |
| 2.10 Analysis | |
| 5T Hydraulic Decoiler | Unwinds steel coil steadily; suitable for medium thickness steel; reliable tension control. |
| Guiding | Ensures coil alignment into roll former; prevents material deviation. |
| Roll Former | Guide pillar structure for high precision; chain driven for power; chain cover protects safety and chain life. |
| Hydraulic Punching | Creates precise holes for drainage/fixing; adjustable punching force; reduces material damage. |
| Hydraulic Cutter | Cuts profile cleanly; adjustable length; smooth edge, reduces burrs. |
| Out Table | Supports finished products; facilitates efficient unloading; prevents damage. |
| Out Table | Simple design for manual handling and packaging |
3. Production Line Components
| Component | Quantity |
| Manual Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
4. Customization Options
This production line supports custom roll former configurations tailored to sea wave roof tile profiles, including adjustable punching patterns, variable cutting lengths, and optional chain cover features. Customers can customize hydraulic punching stations and automation levels to optimize for specific coil materials and product dimensions.
Sea Wave Roof Tile Roll Forming Machine With Guide Pillar And Hydraulic Punching
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