Product Details
Metal Fan Blade Roll Forming Machine with Laser Welding and Servo
Feed System
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This roll forming line is designed for manufacturing high-precision
metal fan blades used in various industrial ventilation systems.
Its laser welding integration ensures high-quality and durable fan
blades. Ideal for customers in the HVAC and cooling systems
industries, it offers advanced forming and welding capabilities for
enhanced product performance.
2. Profile Description
- The fan blade produced is made from high-quality metal sheets with
a thickness range of 1.0-2.0mm. The blade has a closed-section
profile and is welded using laser welding for a strong, seamless
joint. These fan blades are commonly used in ventilation and
cooling systems for efficient air circulation.
3. Production Process
- 5T Hydraulic Decoiler-Hydraulic Punching Machine-Servo Feeding
System-Guide System-Roll Forming Machine-Laser Welding-Correcting
Device-Flying Cut-off
- This line begins with a 5T hydraulic decoiler and continues with
hydraulic punching for precise hole formations. The servo feeding
system ensures controlled material feeding, followed by the roll
forming machine, which shapes the blades in 32 stations. Laser
welding joins the fan blade sections, and a correcting device
ensures proper alignment before the flying cut-off finishes the
production.
4. Technical Parameters
Machine | Analysis |
Decoiler | Uncoils metal sheets for smooth feeding; supports up to 5 tons of
material. |
Hydraulic Punching Machine | Creates precise holes for blade ventilation; important for blade
function. |
Servo Feeding System | Ensures accurate material feeding, preventing misalignment during
forming. |
Guide System | Provides stable guidance, ensuring the sheet stays aligned during
forming. |
Roll Former | Main machine shaping the metal into the fan blade’s precise
profile. |
Laser Welding | Two laser welding units create a smooth, durable weld on the
blade’s seam. |
Correcting Device | Ensures the final product is free of distortions, improving blade
quality. |
Flying Cut-off | High-speed cutting tool that ensures precision at the end of the
line. |
5. Key Focus
- Precision Metal Fan Blade Production: With a 32-station roll former, this line ensures high precision
in shaping metal fan blades.
Laser Welding Integration: Two laser welding heads provide strong, seamless joints for
enhanced durability.
Advanced Punching and Feeding: Hydraulic punching and servo feeding systems ensure accuracy
throughout production, reducing waste and increasing efficiency.
6. Production Line Components
Machine | Quantity |
Decoiler | 1 set |
Hydraulic Punching Machine | 1 set |
Servo Feeding System | 1 set |
Guide System | 1 set |
Roll Former | 1 set |
Laser Welding | 2 sets |
Correcting Device | 1 set |
Flying Cut-off | 1 set |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
Out Table | 2 sets |
7. Customization Options
- This roll forming line offers customization for fan blade profiles,
allowing adjustments to the width and thickness of the blades as
needed. It can accommodate different metal materials and varying
thicknesses, ensuring versatility for a wide range of industrial
applications. The laser welding system can be fine-tuned for
different weld joint configurations depending on customer
requirements.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.