Product Details
Roll Forming Machine for Metal Grape Vine Support Profiles with
Hydraulic Punching and Cooling System
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This roll forming line is designed for producing metal profiles
used in agricultural support systems. The key advantages are its
versatility, precision in punching, and advanced cooling system,
making it ideal for customers in the agriculture and construction
sectors requiring high-quality, durable trellis components.
2. Profile Description
- The metal profile produced by this line is U-shaped, typically made
from galvanized steel with a thickness range of 1.5-2.5mm. It
features punched hooks on both sides for attaching wire, serving as
support in agricultural applications such as grapevine trellises.
The profiles are designed for strength, durability, and easy
installation.
3. Production Process
- Decoiler → Limiter → Servo Feeder → Hydraulic Punch → Limiter →
Guide → Roll Former → Flying Cutter → Out Table
- The process starts with uncoiling the steel using a decoiler,
followed by precise feeding and hydraulic punching to create holes
for wire attachment. The guide ensures smooth transition to the
roll former, which shapes the U-profile. The flying cutter then
precisely cuts the profiles to length, with cooling applied during
the rolling process.
4. Technical Parameters
Machine | Analysis |
Decoiler | Uncoils steel, essential for smooth feeding into the line. |
Limiter | Controls the steel coil's position, ensuring accurate alignment and
smooth feeding. |
Servo Feeder | Provides precise feeding of steel, reducing wastage and ensuring
uniform profile production. |
Hydraulic Punch | Independent punching unit for creating precise holes in the
profile, enhancing functionality. |
Limiter (Second) | Coordinates punching and forming speed, optimizing production
efficiency. |
Guide | Ensures accurate entry of the steel into the roll former, improving
profile precision. |
Roll Former | Shapes the U-profile, with a cooling system integrated to prevent
overheating during forming. |
Flying Cutter | Cuts profiles to precise lengths without interrupting the forming
process, ensuring continuity. |
Out Table | Collects finished profiles, allowing for smooth and efficient
unloading. |
5. Key Focus
- Precision and Efficiency: The line provides high precision in
punching and forming, ensuring that each profile is exactly as
required.
- Hydraulic Punching: The independent hydraulic punching station
enables accurate hole formation without impacting the forming
process.
- Advanced Cooling System: Integrated cooling prevents overheating of
the rollers, enhancing the longevity and reliability of the
equipment.
- Flying Cutter for Continuous Production: The flying cutter allows
for high-speed cutting, enhancing production efficiency.
6. Production Line Components
Machine | Quantity |
Decoiler | 1 set |
Limiter | 2 sets |
Servo Feeder | 1 set |
Hydraulic Punch | 1 set |
Guide | 1 set |
Roll Former | 1 set |
Flying Cutter | 1 set |
Out Table | 2 sets |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
7. Customization Options
- This production line is tailored for manufacturing U-shaped metal
profiles used for grapevine support systems. Customization options
include varying the profile thickness (1.5-2.5mm), adjusting the
punching design (for different wire attachment methods), and
altering the profile length to meet specific customer requirements.
Additionally, modifications can be made to accommodate different
steel grades and surface finishes, such as galvanized or coated
options.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.