Product Details
Trench Drain Panel Roll Forming Machine with Servo Feeding,
Hydraulic Punching, and Precise Hydraulic Cutting
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is designed for manufacturers in the
automotive, construction, and industrial sectors, offering high
precision in producing metal box panels. The line’s servo feeding
and hydraulic punching systems ensure superior accuracy and
efficiency, making it ideal for high-volume production and tailored
customer needs.
2. Profile Description
- This metal box panel is made from cold-rolled steel, with a
thickness ranging from 0.8 to 2.5mm. Its structure is formed using
a 23-station roll forming machine, ensuring consistent quality and
precise shaping. It is used in various applications such as
automotive enclosures and industrial panels.
3. Production Process
- 3T Manual Decoiler - Servo Feeder - Punching Machine - Roll Former
- Hydraulic Cutter
- The process begins with steel coil unwinding by the manual
decoiler. The servo feeder controls the precise feeding of the
material into the punching machine, where pre-cut notches are
created to facilitate the forming process. The material is then
shaped into a box panel in the roll former, followed by precise
cutting using a hydraulic cutter.
4. Technical Parameters
Machine | Analysis |
Manual Decoiler | Unwinds the steel coil, providing stable material feed for
subsequent processes. |
Servo Feeder | Ensures precise feeding of steel to maintain uniformity and prevent
material wastage. |
Punching Machine | Performs initial hole punching for panel forming, optimizing
material use. |
Hydraulic Punching | Pre-cuts notches to allow for smoother and precise bending during
forming. |
Roll Former | 23 stations allow for fine control over panel shape, ensuring
consistency in product. |
Hydraulic Cutter | Cuts the formed panels with high precision at the end of the line,
ensuring clean edges. |
PLC Cabinet | Controls the entire production line, ensuring synchronized
operation and safety. |
Hydraulic Station | Powers the punching and cutting machines, maintaining hydraulic
pressure for consistent operation. |
Out Table | Provides support for finished panels, facilitating easy handling
and transportation. |
5. Key Focus
- High Precision Punching and Forming: Ensures smooth, defect-free
panels suitable for demanding applications.
- Efficient Servo Feeding: Guarantees accurate material flow,
minimizing wastage.
- Reliable Hydraulic Cutting: Delivers clean and precise cuts for a
perfect finish.
- Tailored Solutions: Capable of producing customized panel shapes
and sizes for specific industrial needs.
- Optimized for Heavy Steel Plates: Designed for processing heavy
gauge steel up to 2.5mm thickness.
6. Production Line Components
Machine Name | Quantity |
Manual Decoiler | 1 set |
Servo Feeder | 1 set |
Punching Machine | 1 set |
Hydraulic Punching | 1 set |
Roll Former | 1 set |
Hydraulic Cutter | 1 set |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
Out Table | 2 sets |
7. Customization Options
- This production line can be customized for specific metal box
panels, adjusting the thickness, shape, and perforation design
according to your needs. Special tooling can be developed for
unique panel shapes or specific customer specifications. The line
can handle various material thicknesses, making it adaptable for
different industrial applications.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.