Product Details
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This roll forming line is designed for producing durable metal
trailer panels, offering flexibility and cost-efficiency. It serves
industries such as trailer manufacturing, heavy-duty vehicle
construction, and steel fabrication. The line’s innovative dual-use
rollers and customizable production settings ensure versatility in
meeting customer demands.
2. Profile Description
- The metal trailer panels produced by this line feature
high-strength steel with a thickness range of 1.5mm to 2.5mm. The
panels are shaped using a flexible roll forming process with
adjustable widths and reversible rollers, ensuring efficient
production of various trailer panel designs. Ideal for trailer
manufacturers and steel structure builders.
3. Production Process
- 5T Hydraulic Decoiler-Guide System-First Part Roll Former-Second
Part Roll Former-Flying Hydraulic Cutter
- Out Table
- The production line begins with a 5T hydraulic decoiler that
unrolls the steel coil. The material then enters a guide system and
the first section of the roll former with 9 rollers for standard
panel formation. The second part features a 20-roller system with
adjustable and reversible rollers for flexible production of varied
trailer panels. The material is then cut using a tracking hydraulic
cutter and directed to the out table for final handling.
4. Technical Parameters
Machine | Analysis |
Hydraulic Decoiler | Unwinds steel coils, providing a stable base for the production
process. Essential for handling 5T coils. |
Guide System | Ensures precise alignment of the material before it enters the
forming machine. Four rollers prevent misalignment during feeding. |
First Part Roll Former | 9-roller system, ideal for fixed-width production of standard
trailer panels. Provides high stability and uniformity in panel
shape. |
Second Part Roll Former | 20-roller, adjustable and reversible system. Offers flexibility in
panel size and shape, crucial for diverse customer requirements. |
Tracking Hydraulic Cutter | Cuts panels with precision, ensuring the correct length for each
metal panel. Efficient and automated cutting process. |
Out Table | Collects and handles finished panels. Two sets provide an organized
area for panel output, preventing jams and ensuring smooth
operation. |
PLC Cabinet | Controls and monitors the entire production line. Ensures automated
and synchronized operation of all machines. |
Hydraulic Station | Powers the hydraulic systems throughout the production line.
Essential for providing energy to the hydraulic cutter and
adjustable rollers. |
5. Key Focus
Dual-Function Rollers: The roll former’s unique design allows for the production of two
distinct trailer panel shapes with ease by flipping the machine’s
frame and adjusting rollers.
Flexible Production: The adjustable and reversible roller configuration ensures the
ability to handle various trailer panel widths and shapes, offering
high versatility.
Cost-Efficiency: Combining multiple functions into a single production line
reduces space, equipment costs, and downtime, optimizing production
flow.
6. Production Line Components
Machine | Quantity |
Hydraulic Decoiler | 1 set |
Guide System | 1 set |
First Part Roll Former | 1 set |
Second Part Roll Former | 1 set |
Hydraulic Cutter | 1 set |
Out Table | 2 sets |
PLC Cabinet | 1 set |
Hydraulic Station | 2 sets |
7. Customization Options
- This production line allows for customized trailer panels,
including specific dimensions and shapes. It can produce panels
with varying widths and thicknesses, catering to different trailer
manufacturing needs. The adjustable roller system can be easily
configured to produce both single-wall and double-wall panels with
different edge profiles, providing tailored solutions for diverse
customer requirements.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.