High Flexibility Automotive Roll Forming Machine With Dual Rollers And Adjustable Width

Brand Name:METALIGN
Certification:CE,ISO,etc
Model Number:TKP
Minimum Order Quantity:1 set
Delivery Time:30 days
Payment Terms:L/C,T/T
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Location: Cangzhou Hebei China
Address: Industry Zone, Botou, Cangzhou, Hebei Province, China
Supplier`s last login times: within 15 hours
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Product Details

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.


1. Production Line Overview

  • This roll forming line is designed for producing durable metal trailer panels, offering flexibility and cost-efficiency. It serves industries such as trailer manufacturing, heavy-duty vehicle construction, and steel fabrication. The line’s innovative dual-use rollers and customizable production settings ensure versatility in meeting customer demands.

2. Profile Description

  • The metal trailer panels produced by this line feature high-strength steel with a thickness range of 1.5mm to 2.5mm. The panels are shaped using a flexible roll forming process with adjustable widths and reversible rollers, ensuring efficient production of various trailer panel designs. Ideal for trailer manufacturers and steel structure builders.

3. Production Process

  • 5T Hydraulic Decoiler-Guide System-First Part Roll Former-Second Part Roll Former-Flying Hydraulic Cutter
  • Out Table
  • The production line begins with a 5T hydraulic decoiler that unrolls the steel coil. The material then enters a guide system and the first section of the roll former with 9 rollers for standard panel formation. The second part features a 20-roller system with adjustable and reversible rollers for flexible production of varied trailer panels. The material is then cut using a tracking hydraulic cutter and directed to the out table for final handling.

4. Technical Parameters

MachineAnalysis
Hydraulic DecoilerUnwinds steel coils, providing a stable base for the production process. Essential for handling 5T coils.
Guide SystemEnsures precise alignment of the material before it enters the forming machine. Four rollers prevent misalignment during feeding.
First Part Roll Former9-roller system, ideal for fixed-width production of standard trailer panels. Provides high stability and uniformity in panel shape.
Second Part Roll Former20-roller, adjustable and reversible system. Offers flexibility in panel size and shape, crucial for diverse customer requirements.
Tracking Hydraulic CutterCuts panels with precision, ensuring the correct length for each metal panel. Efficient and automated cutting process.
Out TableCollects and handles finished panels. Two sets provide an organized area for panel output, preventing jams and ensuring smooth operation.
PLC CabinetControls and monitors the entire production line. Ensures automated and synchronized operation of all machines.
Hydraulic StationPowers the hydraulic systems throughout the production line. Essential for providing energy to the hydraulic cutter and adjustable rollers.

5. Key Focus

  • Dual-Function Rollers: The roll former’s unique design allows for the production of two distinct trailer panel shapes with ease by flipping the machine’s frame and adjusting rollers.

  • Flexible Production: The adjustable and reversible roller configuration ensures the ability to handle various trailer panel widths and shapes, offering high versatility.

  • Cost-Efficiency: Combining multiple functions into a single production line reduces space, equipment costs, and downtime, optimizing production flow.

6. Production Line Components

MachineQuantity
Hydraulic Decoiler1 set
Guide System1 set
First Part Roll Former1 set
Second Part Roll Former1 set
Hydraulic Cutter1 set
Out Table2 sets
PLC Cabinet1 set
Hydraulic Station2 sets

7. Customization Options

  • This production line allows for customized trailer panels, including specific dimensions and shapes. It can produce panels with varying widths and thicknesses, catering to different trailer manufacturing needs. The adjustable roller system can be easily configured to produce both single-wall and double-wall panels with different edge profiles, providing tailored solutions for diverse customer requirements.
China High Flexibility Automotive Roll Forming Machine With Dual Rollers And Adjustable Width supplier

High Flexibility Automotive Roll Forming Machine With Dual Rollers And Adjustable Width

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