Product Details
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This roll forming line is designed for automotive industry
suppliers, producing U-shaped metal beams and frames. It offers
high precision, efficiency, and customization options for the
manufacturing of essential vehicle structural components. Its
features ensure stable performance, making it ideal for automotive
manufacturers seeking reliable and efficient production.
2. Profile Description
- The U-shape metal beam is made from high-quality steel with a
thickness range of 1.5-3mm. It features a U-shape with precise
bending, commonly used in automotive frame manufacturing. The beam
provides high strength and durability, ensuring safety and
structural integrity in automotive applications.
3. Production Process
- 3T Manual Decoiler → Guide → Power Roller → Leveling Machine → Roll
Former → Bending Device → Hydraulic Cutter
- The production process starts with the manual decoiler feeding
steel coils into the line. The guide system positions the steel
correctly before passing through a leveling machine integrated with
the roll former. The steel is shaped into U-type beams, with
precise bending and cutting performed to ensure accuracy and
efficiency.
4. Technical Parameters
Machine | Analysis |
Manual Decoiler | Unrolls steel coils manually, cost-effective for smaller batches;
simple operation, easy maintenance. |
Guide System | Ensures precise positioning of steel coil before feeding into the
forming machine; manual adjustment for flexibility. |
Power Roller | Drives steel coil into the forming machine, ensuring consistent and
smooth movement. |
Leveling Machine | Flattens the steel coil, eliminating waviness; integrated with roll
former for space-saving and cost reduction. |
Roll Former | Forms U-shaped beams with high precision using 12 stations; archway
chain structure enhances durability and stability. |
Bending Device | Bends U-shaped beams precisely with a 5-roll configuration,
allowing for high-quality arc formation. |
Hydraulic Cutter | Provides precise and efficient diagonal cutting, ensuring uniform
beam length for all produced units. |
5. Key Focus
Precision Bending and Cutting: This line features precise bending with a 5-roll bending device
and efficient hydraulic cutting, ensuring uniformity in U-shaped
beam production.
Durability for Automotive Applications: The line is optimized for manufacturing strong and durable U-type
beams, critical for vehicle frame structures.
Customizable Production: The system allows customization in terms of size and
specifications to meet specific automotive industry needs, offering
flexible production schedules.
6. Production Line Components
Machine | Quantity |
Manual Decoiler | 1 set |
Guide System | 1 set |
Power Roller | 1 set |
Leveling Machine | 1 set |
Roll Former | 1 set |
Bending Device | 1 set |
Hydraulic Cutter | 1 set |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
Out Table | 2 sets |
7. Customization Options
- This roll forming line can be customized to produce U-shaped beams
with varying sizes and bending angles to meet specific automotive
frame design requirements. The bending device can be adjusted to
create different curvature radii, ensuring that the beams meet the
exact specifications needed for various vehicle models.
Customization is available for thickness, length, and bending
angle.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.