U Shape Metal Beam Automotive Roll Forming Machine With Precision Bending And Hydraulic Cutting

Brand Name:METALIGN
Certification:CE,ISO,etc
Model Number:TKB
Minimum Order Quantity:1 set
Delivery Time:30 days
Payment Terms:L/C,T/T
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Location: Cangzhou Hebei China
Address: Industry Zone, Botou, Cangzhou, Hebei Province, China
Supplier`s last login times: within 15 hours
Product Details Company Profile
Product Details

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.


1. Production Line Overview

  • This roll forming line is designed for automotive industry suppliers, producing U-shaped metal beams and frames. It offers high precision, efficiency, and customization options for the manufacturing of essential vehicle structural components. Its features ensure stable performance, making it ideal for automotive manufacturers seeking reliable and efficient production.

2. Profile Description

  • The U-shape metal beam is made from high-quality steel with a thickness range of 1.5-3mm. It features a U-shape with precise bending, commonly used in automotive frame manufacturing. The beam provides high strength and durability, ensuring safety and structural integrity in automotive applications.

3. Production Process

  • 3T Manual Decoiler → Guide → Power Roller → Leveling Machine → Roll Former → Bending Device → Hydraulic Cutter
  • The production process starts with the manual decoiler feeding steel coils into the line. The guide system positions the steel correctly before passing through a leveling machine integrated with the roll former. The steel is shaped into U-type beams, with precise bending and cutting performed to ensure accuracy and efficiency.

4. Technical Parameters

MachineAnalysis
Manual DecoilerUnrolls steel coils manually, cost-effective for smaller batches; simple operation, easy maintenance.
Guide SystemEnsures precise positioning of steel coil before feeding into the forming machine; manual adjustment for flexibility.
Power RollerDrives steel coil into the forming machine, ensuring consistent and smooth movement.
Leveling MachineFlattens the steel coil, eliminating waviness; integrated with roll former for space-saving and cost reduction.
Roll FormerForms U-shaped beams with high precision using 12 stations; archway chain structure enhances durability and stability.
Bending DeviceBends U-shaped beams precisely with a 5-roll configuration, allowing for high-quality arc formation.
Hydraulic CutterProvides precise and efficient diagonal cutting, ensuring uniform beam length for all produced units.

5. Key Focus

  • Precision Bending and Cutting: This line features precise bending with a 5-roll bending device and efficient hydraulic cutting, ensuring uniformity in U-shaped beam production.

  • Durability for Automotive Applications: The line is optimized for manufacturing strong and durable U-type beams, critical for vehicle frame structures.

  • Customizable Production: The system allows customization in terms of size and specifications to meet specific automotive industry needs, offering flexible production schedules.


6. Production Line Components

MachineQuantity
Manual Decoiler1 set
Guide System1 set
Power Roller1 set
Leveling Machine1 set
Roll Former1 set
Bending Device1 set
Hydraulic Cutter1 set
PLC Cabinet1 set
Hydraulic Station1 set
Out Table2 sets

7. Customization Options

  • This roll forming line can be customized to produce U-shaped beams with varying sizes and bending angles to meet specific automotive frame design requirements. The bending device can be adjusted to create different curvature radii, ensuring that the beams meet the exact specifications needed for various vehicle models. Customization is available for thickness, length, and bending angle.
China U Shape Metal Beam Automotive Roll Forming Machine With Precision Bending And Hydraulic Cutting supplier

U Shape Metal Beam Automotive Roll Forming Machine With Precision Bending And Hydraulic Cutting

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