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Custom Roll Forming Line for Durable Galvanized Steel Silo Panels with Pre-Punching and Hydraulic Bending
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
This advanced roll forming line is designed for agricultural and industrial applications, particularly for the production of heavy-duty galvanized steel panels. The line is ideal for silo manufacturers and offers efficient pre-punched hole systems, continuous production, and high durability for long-lasting agricultural storage structures.
2. Profile Description
The panels produced by this line are crafted from high-quality galvanized steel, measuring 3-4mm in thickness. Their purlin profile features pre-punched holes, ideal for the construction of agricultural silos. Designed for strength and longevity, these panels are perfect for use in industrial and agricultural storage applications, ensuring resilience and ease of installation.
3. Production Process
5T Decoiler → Guide System → Leveling Unit → Waste Coil Collection → Roll Former → Hydraulic Punching → Hydraulic Bending Machine → Hydraulic Cutting
The process starts with the decoiler to unwind the steel coil, which is then leveled by the independent leveling unit. Following this, the steel sheet is formed into a purlin profile by the 20-station roll former. The tracking hydraulic punching machine creates holes as the panel is formed. Afterward, the bending machine adjusts the curvature, followed by cutting with the hydraulic cutting station.
4. Technical Parameters
Machine | Analysis |
Decoiler | Efficiently unwinds coils; manual operation allows for custom steel thickness handling. |
Independent Leveling Unit | Ensures precision leveling; key to consistent panel formation. |
Waste Coil Collection | Collects and recycles waste material, reducing cost compared to traditional slitting methods. |
Roll Former | 20 stations ensure accurate formation of durable purlin profiles, improving panel quality. |
Hydraulic Punching Machine | Pre-punches holes while the panels move through, minimizing production delays. |
Hydraulic Bending Machine | Adjustable bending for various silo shapes, ensuring versatile panel designs. |
Hydraulic Cutter | Cuts panels to desired length; ensures precision and panel uniformity. |
5. Key Focus
6. Production Line Components
Machine | Quantity |
Decoiler | 1 set |
Independent Leveling Unit | 1 set |
Roll Former | 1 set |
Hydraulic Punching Machine | 1 set |
Hydraulic Bending Machine | 1 set |
Hydraulic Cutter | 1 set |
PLC Cabinet | 1 set |
Hydraulic Station | 2 sets |
Out Table | 2 sets |
7. Customization Options