Product Details
Adjustable Width Ladder Tray Roll Forming Machine With Servo
Feeding
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- Designed for cable tray manufacturers, this high-efficiency roll
forming line suits electrical and infrastructure industries. The
dual-row structure supports flexible dimension adjustment, ideal
for diversified orders.
2. Profile Description
- This machine produces ladder-type cable trays using galvanized or
stainless steel, 1.2–2.0 mm thick. The trays feature evenly punched
holes and high load-bearing capability, ideal for industrial cable
routing and electrical support systems.
3. Production Process
- Hydraulic Decoiler with Leveling → Servo Feeder → Hydraulic
Punching → Limiter → Guide → Roll Former → Out Table
The coil is decoiled and leveled, then precision-fed by servo into
a 4-station hydraulic punching press. After positioning via limiter
and guided with pressure-assisted rollers, material enters a
dual-row roll former, allowing height and width changes, and exits
to the table.
4. Technical Parameters
Machine | Analysis |
Hydraulic Decoiler with Leveling | Uncoils and flattens material for stable feeding |
Leveler has 7 rollers (3 upper, 4 lower) for precision |
Servo Feeder | Provides precise and fast punching positioning |
Syncs punching with continuous roll forming speed |
Hydraulic Punching (4 stations) | Enables multiple hole shapes or combinations |
Suitable for tray bottom, side wall, and slot punches |
Limiter | Ensures material alignment before forming |
Strip-type Guide with Press Rollers | Keeps material flat and centered entering the roll former |
Roll Former | Dual-row design supports varied tray sizes |
Chain-driven with side movement for profile change |
Out Table | Collects finished trays for manual unloading |
5. Key Focus
- Double-row roll former supports adjustable tray width and height.
- Servo feeder ensures high-speed, precise punching alignment.
- 4-station hydraulic punching suits complex hole patterns.
- Pressure-assisted strip guide ensures smooth material feeding.
- Ideal for manufacturers requiring flexible cable tray sizes.
- Supports galvanized and stainless steel up to 2.0 mm.
6. Production Line Components
Machine | Quantity |
Hydraulic Decoiler with Leveling | 1 set |
Servo Feeder | 1 set |
Hydraulic Punching Machine | 1 set |
Limiter | 1 set |
Strip-type Guide with Press Rollers | 1 set |
Roll Former | 1 set |
Hydraulic Station | 2 sets |
PLC Cabinet | 1 set |
Out Table | 2 sets |
7. Customization Options
- This line can be customized for different tray widths (100–600 mm)
and side heights (30–100 mm). Optional modules include a
quick-change punching die set, auto stacking unit, and inline
labeling. Roll forming tooling can be designed for both straight
rung and offset rung styles.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.