Product Details
High-Speed Ladder Edge Cable Tray Roll Forming Machine With Servo
Feeding And Hydraulic Shearing
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is designed for manufacturers of ladder edge
cable trays, primarily in industries such as electrical
infrastructure, telecommunications, and industrial construction. It
offers high-speed production, precision forming, and versatility,
making it ideal for companies requiring consistent, high-quality
metal tray profiles.
2. Profile Description
- This profile is made from galvanized steel, with a thickness
ranging from 1.5mm to 3mm. It is characterized by a ladder edge
design, ensuring high strength and durability for cable management.
The profile is widely used in industrial and commercial
environments for routing electrical cables, and is highly resistant
to corrosion.
3. Production Process
- Decoiler → Leveler → Servo Feeder → Punching Press → Guide → Roll
Former → Straightener → Hydraulic Cutter
- The production starts with the decoiler unwinding the steel coil,
followed by leveling and precise feeding via a servo system. The
punching press creates mounting holes, and the guide ensures
accurate material alignment. The roll former shapes the material,
and the straightener corrects any bends before the hydraulic cutter
trims the profile to the desired length.
4. Technical Parameters
Machine | Analysis |
Decoiler | Unwinds steel coils automatically for efficient feeding. Ideal for
1.5-3mm thickness steel. |
Leveling Machine | Ensures flatness of steel, preventing deformation during forming. |
Servo Feeder | Provides precise control of material feeding, minimizing errors and
ensuring exact dimensions. |
Punching Press | Pre-punches mounting holes with high accuracy, reducing later
process steps. |
Guide | Aligns the material for uniform feeding and consistent profile
shaping. |
Roll Former | Forms the ladder edge profile with high precision, using a
14-station gearbox-driven design. |
Straightener | Corrects any minor material bending, ensuring a straight profile
before cutting. |
Hydraulic Cutter | Cuts the profiles to the required length with precision and minimal
material waste. |
5. Key Focus
- High Precision: Ensures exact hole punching and profile dimensions.
- Automated Feeding: Servo-driven feed system guarantees accuracy and
consistency in material input.
- Efficient Cutting: Hydraulic cutter delivers precise, clean cuts
for optimized production.
6. Production Line Components
Machine Name | Quantity |
Decoiler | 1 set |
Leveling Machine | 1 set |
Servo Feeder | 1 set |
Punching Press | 1 set |
Guide | 1 set |
Roll Former | 1 set |
Straightener | 1 set |
Hydraulic Cutter | 1 set |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
Out Table | 2 sets |
7. Customization Options
- We offer custom configurations for the ladder edge profile
production line, including adjustments to the number of forming
stations, custom punching designs, and specific roll forming
adjustments to suit your unique product dimensions and materials.
Additionally, we can tailor the decoiler, leveling machine, and
cutter specifications for specific steel types or thicknesses.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.