Product Details
Heavy Duty Cable Tray Roll Former With Adjustable Width, Dual Wall
Structure, And Hydraulic Punching
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This cold roll forming production line is ideal for manufacturers
in the cable management sector, focusing on heavy-duty, durable
cable trays. With a strong emphasis on precision, automation, and
flexibility, it serves industries like electrical construction,
data centers, and commercial buildings, offering fast production
with minimal setup time.
2. Profile Description
- This metal cable tray is made from galvanized steel, typically
1.5-3 mm thick, with a dual-wall structure. It is used for
electrical cable management, offering high strength, corrosion
resistance, and flexibility in design. The trays feature slotted
holes for cable ventilation and easy installation.
3. Production Process
- Decoiler - Leveler - Servo Feeder-Hydraulic Punch & Cut -
Guiding System-Power Roller - Hydraulic Pre Cut - Roll Former - Out
Table
- The production process begins with a 5-ton decoiler that unrolls
the steel coil, followed by a straightener to ensure flatness. The
servo feeder ensures precise feeding to the hydraulic punch for
hole creation and cutting. Power rollers guide the sheet to the
roll former for shaping, where the tray is formed. A hydraulic
pre-cut system ensures precise cuts. Finished trays are collected
on the out table.
4. Technical Parameters
Machine | Analysis |
Decoiler (5T) | Unwinds steel coil, controlled via hydraulic system for stable
operation with high thickness. |
Straightener | Ensures material flatness, crucial for accurate forming and
punching in later stages. |
Servo Feeder | Provides precise material feeding, crucial for accurate hole
placement and uniform production. |
Hydraulic Punch & Shear | Combines punching and cutting in a single station for high
efficiency, especially for small holes. |
Guide System | Ensures precise material alignment before entering the roll former,
reducing error. |
Power Roller | Provides added force to guide steel into the roll former,
especially useful for thicker sheets. |
Hydraulic Pre-Cut | Integrated pre-cut function provides consistent and precise cuts
for final product sizing. |
Roll Former | 22 forming stations for consistent, high-precision cable trays with
dual-wall design. |
Out Table | Collects finished trays for easy removal, increasing production
speed and reducing handling. |
5. Key Focus
- High Efficiency: Automated feeding and hydraulic punching ensure
quick, continuous production with minimal downtime.
- Precision: 22 forming stations guarantee consistent dimensions and
high-quality cable trays.
- Flexibility: Adjustable tray dimensions (width and height) provide
adaptability for various applications.
6. Production Line Components
Machine | Quantity |
Decoiler | 1 set |
Leveler | 1 set |
Servo Feeder | 1 set |
Hydraulic Punch | 1 set |
Guide System | 1 set |
Hydraulic Cut | 1 set |
Roll Former | 1 set |
Out Table | 2 sets |
PLC Cabinet | 2 sets |
Hydraulic Station | 2 sets |
7. Customization Options
- We offer customization for this production line based on your
specific needs. You can adjust the number of forming stations for
different tray sizes, alter the hole punch design for specific
cable management requirements, and customize the width and height
of the trays. Additional configurations like automatic coil feeding
or a different cutting system are also available to enhance
production efficiency.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.