Product Details
High Precision Roll Former For Metal Cable Tray Manufacturing
Featuring 16 Stations And Hydraulic Cutting
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is ideal for clients in electrical,
construction, and industrial sectors. It offers high precision in
cable tray manufacturing with a focus on reliable, customizable
equipment. Key advantages include high efficiency, robust design,
and adaptable production capabilities for various tray
specifications.
2. Profile Description
- This cable tray is made of durable steel with a thickness range of
1.2mm to 2.5mm. It features long oval holes for wiring and enhanced
ventilation. Suitable for electrical and industrial applications,
it ensures safe and organized cable management in power plants,
data centers, and industrial facilities.
3. Production Process
- Hydraulic Decoiler-Leveler-Servo Feeder-Hydraulic Punch and
Cut-Guide-Roll Former-Out Table
- The steel coil is first unwound using the hydraulic decoiler,
followed by leveling. The servo feeder ensures precise material
feeding, then the material goes through hydraulic punching and
shearing for hole and cut precision. The guide system ensures
smooth transition to the roll forming machine, where 16 stations
shape the cable tray. Finally, the product is collected at the out
table.
4. Technical Parameters
Machine | Analysis |
Hydraulic Decoiler | Unwinds steel coils efficiently, supports heavy-duty materials, and
prevents unrolling errors. |
Independent Leveler | Straightens steel before forming, ensuring accurate dimensions and
shape. |
Servo Feeder | Ensures precise material feeding, preventing misalignment and
improving production efficiency. |
Hydraulic Punch | Creates accurate, long oval holes, critical for cable trays to
allow proper cable insertion. |
Hydraulic Shearing | Provides clean, precise cuts for cable trays, ensuring consistent
length and edge quality. |
Guide System | Ensures smooth material flow into the roll former, preventing
misalignment or deformation. |
Roll Former (16 stations) | Shapes the cable tray, offering high precision and adaptability for
various tray designs. |
Out Table | Collects finished trays, designed for efficient and safe handling
during the production process. |
5. Key Focus
- High Precision: The hydraulic punch and shear ensure precise hole
creation and cutting.
Customization: Flexible production for different tray sizes and
configurations.
Efficient Forming: The 16-station roll forming machine offers
consistent, high-quality tray formation.
6. Production Line Components
Machine Name | Quantity |
Hydraulic Decoiler | 1 set |
Leveler | 1 set |
Servo Feeder | 1 set |
Hydraulic Punch | 1 set |
Hydraulic Cutting | 1 set |
Roll Former | 1 set |
Out Table | 2 sets |
PLC Cabinet | 1 set |
Hydraulic Station | 2 sets |
7. Customization Options
- We offer full customization options for this cable tray production
line. Configurations such as hole size and spacing, tray length,
and steel material thickness can be adjusted to meet your specific
requirements. Additionally, the line can be tailored with advanced
control systems and additional tooling for enhanced production
flexibility.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.