Product Details
Cost-Effective Roll Forming Machine for Serrated Strut Channel with
Hydraulic Punching and Adjustable Guide System
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line serves industries requiring high-quality strut
channels, including solar and seismic bracket applications. It is
ideal for companies needing precise, cost-effective production with
durable components. The line’s key advantages include efficient
hydraulic punching, high-precision forming, and customized
flexibility.
2. Profile Description
- This profile is made of high-strength steel with a thickness of
1.5-2.5mm. It features serrated inturned edges for secure nut
fittings. The 19-station cold roll forming process ensures high
precision and consistency. Primarily used in solar mounting systems
and seismic applications, it provides vibration resistance and
structural stability.
3. Production Process
- Manual Decoiler → Guiding System → Roll Forming Machine → Hydraulic
Punching → Hydraulic Cutting
- The production process begins with manual decoiling and precise
guiding of the material, followed by the 19-station forming machine
that shapes the strut channel with serrated inturned edges. Next,
hydraulic punching creates multiple hole positions, and the profile
is finally cut to length using hydraulic shearing.
4. Key Focus
- Cost-effective Design: The manual decoiler and the integrated
hydraulic punching and forming machine base reduce equipment costs
while ensuring high production efficiency and processing quality.
- Seismic Design: The serrated inturned edges enhance the grip
between the bracket and the nut, which is especially crucial for
photovoltaic mounting systems, improving the product’s stability
and durability.
- Efficient Punching and Forming: The two-station hydraulic punching
and 19-station forming machine provide higher production efficiency
and precision, making it ideal for producing high-accuracy
photovoltaic brackets.
- Flexible Production Adaptability: The guiding system and manual
adjustment design allow the production line to adapt to various
steel strip thicknesses and sizes, catering to diverse production
needs.
5. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Hydraulic punch | 1 set |
Hydraulic cutter | 1 set |
Hydraulic station | 2 sets |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:1*40GP |
6. Customization Options
This production line is highly adaptable for custom strut channel
profiles, particularly those with serrated inturned edges for
secure nut connections. Customization can include variations in
material thickness (1.5-2.5mm), edge design, and hole punching to
meet specific client needs, especially in solar mounting and
seismic applications. The line can also accommodate changes in
channel length, edge configuration, and punching hole positions to
suit different structural requirements.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.