Product Details
Adjustable 13-Station Roll Former For C-Section Drywall Studs With
Hydraulic Cutting And Material Saving
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is designed for manufacturers in the
construction industry, producing lightweight steel framing products
like drywall studs. It offers high flexibility with its adjustable
forming machine and automatic cutting system, ensuring efficiency,
reduced waste, and cost-effectiveness in mass production.
2. Profile Description
- This product is made of high-quality steel, typically ranging from
0.3mm to 1.5mm thickness. It features C-shaped profiles with
precise, uniform dimensions. The material provides excellent
strength and lightweight properties, making it ideal for use in
partition walls, ceiling framing, and other structural applications
in construction.
3. Production Process
- Decoiler (3T Electric)-Guide-Pressed Pattern Rollers-Roll
Former-Straightener-Hydraulic Cutter
- The production process begins with a decoiler that unwinds the
steel coil and feeds it into the system. The guide rolls ensure the
material is aligned. The pressed pattern rollers emboss the surface
for better adhesion. The roll former shapes the steel into the
desired profile, followed by a straightener for smoothness. The
hydraulic cutter finishes the profile by precisely cutting it to
length, ensuring no waste.
4. Technical Parameters
Machine | Analysis |
Decoiler (3T Electric) | Ensures stable and smooth feeding of steel coil into the production
line. |
Guide Roll | Maintains alignment of material, reducing risk of defects caused by
material misalignment. |
Pressed Pattern Rollers | Adds embossing to improve cement and adhesive bonding, crucial for
drywall applications. |
Roll Former (13-station) | Adjustable settings to produce different C-profile sizes; dual-side
shifting for flexibility. |
Straightener | Ensures the material is flat, improving the quality of the final
product. |
Hydraulic Cutter | Precision cutting with slant technology, ensuring no material waste
during production. |
5. Key Focus
- High Efficiency: Automated feeding and cutting systems
significantly reduce manual handling and operational time.
- Cost Reduction: The slant cutting system minimizes waste, lowering
material costs in the long run.
- Customization: Flexible forming machine with adjustable
specifications for producing different sizes of drywall studs and
C-sections.
6. Production Line Components
Machine | Quantity |
Decoiler | 1 set |
Guide Roll | 1 set |
Pressed Pattern Rollers | 1 set |
Roll Former | 1 set |
Straightener | 1 set |
Hydraulic Cutter | 1 set |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
Out Table | 2 sets |
7. Customization Options
- We offer customization options such as varying the number of
forming stations to accommodate different profile sizes, modifying
the hydraulic cutting mechanism to suit specific length
requirements, and adjusting the embossing roller design to optimize
adhesion for unique applications. Additionally, we can tailor the
line to support different steel thicknesses or integrate automated
handling systems.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.