Product Details
Manual Adjustable Roll Forming Machine For Drywall Studs With
Embossing And Hydraulic Punching
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is designed for manufacturers in the
construction and building materials industry, specifically
producing drywall studs. The line’s advantages include high
flexibility, cost-effective operation, and the ability to
manufacture multiple stud sizes with manual adjustments. It is
ideal for customers needing versatile steel framing solutions.
2. Profile Description
- This stud profile is made from galvanized steel, typically
0.8-1.5mm thick. It features a C-channel shape with enhanced
attachment properties due to surface embossing. It’s primarily used
for drywall and ceiling framing in lightweight steel structures,
offering high strength with minimal material weight.
3. Production Process
- Decoiler → Embossing Roller → Roll Former → Correction → Hydraulic
Punching → Hydraulic Cutter → Out Table
- The process begins with the decoiler unwinding the steel coil. The
embossing roller enhances surface adhesion. The steel passes
through a roll former with 13 adjustable rolls to form the desired
C-shaped stud. The profile is then corrected, punched for holes,
and cut to size using hydraulic cutters. Finished studs are then
collected on the out table.
4. Technical Parameters
Machine | Analysis |
Decoiler | Unwinds the steel coil, ensuring smooth feeding into the production
line, suitable for 3T coil capacity. |
Embossing Roller | Adds surface texture for better bonding between steel studs and
materials like concrete or drywall. Enhances product functionality. |
Roll Former | Forms the steel into a C-shaped stud profile, features manual
adjustment for different sizes, ensuring flexibility for various
projects. |
Correction Unit | Corrects any distortions or bending in the stud, ensuring high
precision and flatness in the final product. |
Hydraulic Punching | Punches holes in the studs for easy installation of wiring, pipes,
etc. Dual-size tool reduces cost and increases efficiency. |
Hydraulic Cutter | Cuts the formed studs to the desired length, ensuring uniformity
and precision in product dimensions. |
Out Table | Collects finished products, designed for efficient handling and
packaging. Available in two sets for higher productivity. |
5. Key Focus
- Flexible production for various stud sizes using manual
adjustments.
- Embossing roller increases adhesion for enhanced performance.
- Cost-effective hydraulic punching and cutting system with dual-size
tooling.
6. Production Line Components
Machine Name | Quantity |
Decoiler | 1 set |
Embossing Roller | 1 set |
Roll Former | 1 set |
Correction Unit | 1 set |
Hydraulic Punching | 1 set |
Hydraulic Cutter | 1 set |
Out Table | 2 sets |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
7. Customization Options
- For this drywall stud production line, we offer customization
options such as adjustable roll designs for different stud
profiles, variable punching patterns, and unique cutting lengths.
Additionally, we can tailor the embossing roller for customized
surface textures and bonding performance, as well as integrate
specific automation features to enhance production speed.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.