Product Details
Light Steel Stud Roll Forming Machine With Plastic Film Protection
And Hydraulic Punching
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is designed for manufacturers in the
construction and building sector, particularly those producing
light steel framing materials. With key advantages including
plastic film surface protection, high precision forming, and
integrated punching, it enhances productivity, reduces material
damage, and supports fast-track construction projects.
2. Profile Description
- The C-shaped stud profiles produced by this line are made from
galvanized steel coils with thickness ranging from 0.8mm to 1.5mm.
These profiles are essential for lightweight steel framing
applications, providing support for ceilings, walls, and
partitions. Their plastic film coating ensures a clean surface,
ideal for quick installation and long-lasting durability.
3. Production Process
- The process begins with uncoiling and unwinding the steel coil,
including an additional plastic film layer for surface protection.
The steel sheet is then guided into the roll former where it
undergoes a 19-stage shaping process. After forming, the profile is
corrected and holes are punched with hydraulic presses. Finally,
the profiles are cut to length using the hydraulic cutter,
transported by conveyor, and placed into a collection basket.
4. Technical Parameters
Machine | Analysis |
3T Manual Decoiler | Provides initial coil uncoiling, necessary for proper feeding into
the system. |
3T Plastic Film Decoiler | Adds a layer of plastic film to protect the surface of the steel
profile during production. |
Guide | Ensures precise alignment of the steel coil into the roll former,
improving forming accuracy. |
Roll Former (19 Stations) | The core machine, shaping the steel into a C-shaped profile with 19
forming stages, ensuring high precision. |
Correction Unit | Corrects any deformation, ensuring that profiles are straight and
within specification. |
Hydraulic Punching (Two Stations) | Allows for precise hole punching for specific applications,
reducing manual work. |
Hydraulic Cutter | Cuts the formed profile to the desired length with clean, precise
edges. |
Conveyor Belt | Transfers finished profiles efficiently to the collection area,
minimizing labor requirements. |
Collection Basket | Collects finished products, ensuring proper storage and easy access
for packaging or further use. |
5. Key Focus
- Surface Protection: Plastic film coating ensures clean surfaces
without scratches.
- Efficient Forming: 19-station roll forming machine delivers high
precision in C-shaped stud production.
- Flexible Punching: Dual-station hydraulic punching allows for
multiple hole configurations for versatile applications.
- Hydraulic Cutting: Hydraulic cutter provides precise, clean cuts
for finished products.
- Automation: Electric conveyor and automatic collection streamline
the production process.
6. Production Line Components
Machine Name | Quantity |
Manual Decoiler | 1 set |
Plastic Film Decoiler | 1 set |
Roll Former | 1 set |
Correction Unit | 1 set |
Hydraulic Punching Machine | 1 set |
Hydraulic Cutter | 1 set |
Conveyor Belt | 1 set |
Collection Basket | 1 set |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
Out Table | 2 sets |
7. Customization Options
For this C Stud profile, we can offer customized solutions
including:
Adjustable station numbers in the roll former for varying
thicknesses and profile sizes.
Customized punching patterns based on specific application
requirements.
Tailored cutting lengths and configurations to match project needs.
Specialized film types or coating options for surface protection.
Customizable guide and correction systems to ensure accurate
forming of complex profiles.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.