Product Details
High-Speed Drywall Track Roll Former With Embossing, Accurate
Hydraulic Cutter, And Continuous Production Capability
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is designed for clients in the construction
industry, offering a solution for producing drywall track profiles.
It is ideal for light steel framing in both residential and
commercial buildings, offering fast, high-precision, and efficient
production capabilities with minimal waste and enhanced product
performance.
2. Profile Description
- The drywall track profile is made from galvanized steel, typically
0.8-1.2mm thick. It has a U-shaped design, featuring embossed
surface for enhanced adhesion to cement. This track profile is
mainly used in light steel framing for partition walls and
ceilings, offering superior performance and durability in
construction.
3. Production Process
- 3T Decoiler → Guide → Embossing → Roll Former → Straightener →
Hydraulic Cutter
- The process begins with the 3T Decoiler, where steel sheets are
unrolled. After guiding, the sheets pass through a pressing roller
that adds embossed points. The steel is then shaped in the
14-station Roll Former. The straightener ensures the profile's
flatness, while the hydraulic cutter tracks the production line,
cutting accurately without waste.
4. Technical Parameters
Machine | Analysis |
Decoiler | Unwinds the steel coil smoothly; essential for stable feeding into
the process. |
Guide | Ensures precise sheet alignment, important for quality control. |
Embossing Roller | Embosses the profile for better cement adhesion, enhancing product
performance. |
Roll Former | Shapes the profile; ensures uniformity and precision across
multiple stations. |
Straightener | Corrects any misalignment or warping, ensuring a flat and stable
profile. |
Hydraulic Cutter | Cuts profiles precisely and continuously without generating waste
material. |
5. Key Focus
- High Adhesion Performance: Embossing rollers improve adhesion to
cement, making it ideal for drywall applications.
- Precise Continuous Production: The system ensures high-speed
production with minimal downtime and waste.
- Stable and Reliable Operation: The tracking hydraulic cutter and
14-station roll former ensure accuracy and continuous high-quality
production.
6. Production Line Components
Machine Name | Quantity |
Decoiler | 1 set |
Guide | 1 set |
Embossing Roller | 1 set |
Roll Former | 1 set |
Straightener | 1 set |
Hydraulic Cutter | 1 set |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
Out Table | 2 sets |
7. Customization Options
- We offer customized configurations for the drywall track profile
production line, including adjustments in embossing roller design,
profile dimensions, and cutting systems. Specific features like
additional stations on the roll former or modifications to the
hydraulic cutting system can be tailored to meet specific client
requirements, providing flexibility in production.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.