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Durable Cold Roll Forming Line for Octagonal Tube Production with Automatic Punching and High-Speed Forming
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
This roll forming line is designed for manufacturers producing high-precision octagonal tubes for roll-up doors. It is ideal for businesses in the door manufacturing industry, offering high-speed production, excellent forming precision, and reliability, catering to large-scale production needs.
2. Profile Description
This octagonal tube is made from high-quality cold-rolled steel with a thickness range of 1.5-3mm. It features an eight-sided cross-section for superior coil storage and performance. It is primarily used in roll-up doors and other related applications, ensuring strength, durability, and optimal performance in high-frequency operations.
3. Production Process
3T Decoiler-Servo Feeding System-Punching Machine-Guide System-Roll Former-Saw Cutter
The process begins with the 3T Decoiler feeding the material into the line. The servo feeding system ensures precise material movement before punching holes. After guiding, the material enters the 20-station Roll Former, where it is shaped into octagonal tubes. Finally, the hydraulic cutter performs precise zipper cutting to ensure clean and accurate product output.
4. Technical Parameters
Machine | Analysis |
Decoiler | Used for unwinding the steel coil; ensures smooth feeding into the line. Suitable for small-to-medium production volumes. |
Servo Feeding System | Ensures accurate and adjustable material feeding. Provides flexibility for varied product lengths. |
Punching Machine | Performs precise hole punching to ensure accurate product features and fit. Used for hole-size customization. |
Guide System | Keeps material aligned through the forming process. Prevents deviations and ensures consistency in the final shape. |
Roll Former (20 Stations) | Key to forming the octagonal shape; provides high precision in shaping and reduces material wastage. |
Hydraulic Cutter | Ensures clean and precise cutting without deformation; essential for the octagonal tube’s shape integrity. |
5. Key Focus
High-Precision Forming: The 20-station roll former guarantees precise shaping of octagonal tubes.
Flexible and Adaptable: Suitable for different steel thicknesses and octagonal tube variations.
Durable and Reliable: Servo-driven systems and hydraulic cutters ensure long-lasting production and minimal downtime.
6. Production Line Components
Machine Name | Quantity |
Decoiler | 1 set |
Servo Feeding System | 1 set |
Punching Machine | 1 set |
Guide System | 1 set |
Roll Former (20 Stations) | 1 set |
Hydraulic Cutter | 1 set |
PLC Cabinet | 2 sets |
Hydraulic Station | 1 set |
Out Table | 2 sets |
7. Customization Options
We offer customized configurations for the octagonal tube roll forming line, including:
Adjustable forming stations for different product sizes and shapes.
Servo feeding system for enhanced precision control.
Customizable punching station for varying hole sizes and positions.
Ability to adapt the line for different steel grades and thicknesses.
Custom guide system to enhance material stability during forming.
Tailored hydraulic cutting system to suit specific product cutting needs.