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High-Precision Roll Former for Perforated Rolling Shutter Slats with Servo Feeder and Hydraulic Cutter
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
This roll forming line is ideal for manufacturers in the security, industrial, and commercial sectors. It provides precision, high-quality production for perforated metal slats, meeting demand for durable, light-transmitting, and ventilated roll-up doors. Key benefits include high automation and efficiency.
2. Profile Description
The roll-formed slats are made of galvanized steel with a thickness of 0.8 to 2mm. They feature perforations for light transmission and ventilation. These slats are commonly used in roll-up doors for warehouses, garages, and commercial properties. The profile ensures both strength and aesthetic appeal.
3. Production Process
Decoiler-Servo Feeder-Punching Machine-Guide System-Roll Former-Hydraulic Cutter-Out Table
The process starts with the decoiler to unwind the material. The servo feeder controls the accurate material feed, followed by the punching machine which perforates the slats. The material is then guided and formed into shape by the roll former. After forming, the hydraulic cutter ensures precise cutting, followed by the correcting system to eliminate any material distortion.
4. Technical Parameters
Machine | Analysis |
Decoiler | Unwinds material smoothly, reducing material stress during production. |
Servo Feeder | Ensures precise material feeding, enhancing dimensional accuracy. |
Punching Machine | Performs high-density perforations, offering light transmission and ventilation. |
Guide System | Provides stable alignment during forming, preventing material misalignment. |
Roll Former | 11 forming stations provide complex, accurate shaping of the slats. |
Hydraulic Cutter | Cuts slats to precise length, ensuring consistency and minimal waste. |
Correcting System | Uses 3 sets of rollers to straighten any material distortion after forming. |
5. Key Focus
High-Precision Punching: Perforated slats provide ventilation and light transmission.
Efficient Roll Forming: 11 forming stations ensure smooth and precise shape formation.
Durable Construction: Galvanized steel slats are ideal for heavy-duty, long-lasting performance.
Versatile Applications: Suitable for industrial and commercial roll-up doors.
6. Production Line Components
Machine | Quantity |
Decoiler | 1 set |
Servo Feeder | 1 set |
Punching Machine | 1 set |
Guide System | 1 set |
Roll Former | 1 set |
Hydraulic Cutter | 1 set |
Correcting System | 1 set |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
Out Table | 2 sets |
7. Customization Options