Product Details
Dual Channel Roll Forming Machine For Light-Duty Uprights And Angle
Beams With Space-Saving Design
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is designed for manufacturers in the
light-duty shelving and racking industry, offering high-speed,
precise forming and punching. With its compact, multifunctional
design, it serves OEM clients and those needing custom steel
profiles for a variety of storage and shelving applications.
2. Profile Description
- The profile produced by this line is made from galvanized steel,
with thickness ranging from 0.8mm to 1.5mm. It features a
lightweight yet strong construction, commonly used for light-duty
shelving columns and beams. Its precision-punched holes and
adjustable forming angles make it ideal for customized storage
solutions and racking systems.
3. Production Process
- 3T Uncoiler & Leveler - Servo Feeder - Hydraulic Punching - Guide -
Forming Machine - Flying Hydraulic Cutting
- The production line feeds the steel coil through a compact uncoiler
and leveler unit, followed by a servo feeder to ensure precise
feeding. Independent hydraulic punching systems provide accuracy
for hole placement. Dual-channel forming allows for simultaneous
processing of columns and beams, followed by hydraulic cutting and
discharge.
4. Key Focus
- Multifunctional, Saving Line Cost and Space
Typically, two separate lines are required: one for columns and one
for angle beams. This dual-channel line combines both, reducing
equipment costs by 30%-40% and cutting workshop space requirements
by at least half.
- Flexible Adaptation for Various Lightweight Specifications
The dual-row structure, independent adjustments, and servo feeding
system support multiple steel coil sizes ranging from 1.0 to 1.5mm.
It allows quick changes in hole spacing and profile dimensions to
meet the common sizes for lightweight columns and angle beams in
the market.
- Simple Operation, One Operator
With a high level of automation, the entire process from punching
to forming, cutting, and discharging is integrated. One operator
can handle feeding, monitoring, dimension switching, and
adjustments.
- Supports Small-Batch, Multi-Batch, and Custom Orders for Light-Duty
Racking
In the growing demand for "freely combined storage" and "customized
e-commerce shelving," this flexible and cost-effective light-duty
production line structure is the ideal choice.
5. Production Line Components
Component | Quantity |
Decoiler with leveler | 1 set |
Servo feeder | 1 set |
Hydraullic punch | 1 set |
Roll former | 1 set |
Hydraulic punch | 1 set |
Hydraulic cut | 1 set |
PLC cabinet | 1 set |
Hydraulic station | 2 sets |
Out table | 2 sets |
Container size for reference:1*40GP |
6. Customization Options
- This production line is specifically tailored for the creation of
light-duty shelving profiles, such as columns and angle beams. The
line supports customized hole punching for precise installation
alignment, particularly in angle beams, and offers adjustable
forming angles and roller gaps to meet varying design requirements.
The system's flexibility ensures high-quality production of
tailored steel profiles for shelving systems of various sizes and
configurations.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.