Product Details
Step Beam Roll Forming Line With Manual Roll Adjustment And High
Production Speed
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This heavy-duty step beam roll forming line is ideal for industries
like warehousing, logistics, and industrial shelving. Its key
advantages include cost-effective manual roll adjustment,
high-precision forming, and customizable production. It provides
robust and versatile step beams, meeting various racking system
needs.
2. Profile Description
- This step beam profile is made from galvanized steel with a
thickness range of 1.5-2.5mm. Its closed profile shape ensures
strength and rigidity. It is commonly used in warehouse racking
systems, heavy-duty shelving, and industrial storage structures.
The design features manual roll adjustment for different sizes,
ensuring cost efficiency and flexibility.
3. Production Process
- 3T Hydraulic Decoiler → Guiding → Leveling → Roll Forming Machine →
Stop Welding → Flying Saw Cutting
- This step beam production process begins with a hydraulic decoiler
followed by guiding and leveling to ensure smooth material feeding.
The roll forming machine creates the step beam profile, which is
welded at the stopping points for stability. Finally, the flying
saw cuts the beam to the required length with precision.
4. Key Focus
The manual roll adjustment and chain-driven forming machine offer a
low overall investment, making it an ideal choice for
cost-sensitive markets or startups.
With 27 forming stations, a well-designed leveling structure, and
tracking saw cutting, this line is perfect for producing step beam
profiles with closed sections. The formed profiles are straight and
stable, ensuring consistent quality.
Despite being an economical configuration, the use of tracking saw
cutting boosts production efficiency by about 30%, achieving speeds
of 12–15 meters per minute.
The machine’s structure, primarily based on wall panel chains and
conventional hydraulic systems, is mature and easy to maintain. The
design simplifies operator training and after-sales service, with
low spare part costs and straightforward upkeep.
5. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Leveler | 1 set |
Welding machine | 1 set |
Roll former | 1 set |
Saw cut | 1 set |
PLC cabinet | 1 set |
Cooling system | 1 set |
Hydraulic station | 2 sets |
Out table | 2 sets |
Container size for reference:1*40GP+1*20GP |
6. Customization Options
- This heavy-duty step beam line can be customized to produce beams
with different step heights, such as 80mm, 90mm, 100mm, and 120mm.
The manual roll adjustment allows operators to easily switch
between different beam sizes, making it ideal for medium-frequency
production needs. This flexibility is combined with an efficient,
cost-effective forming process.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.