Product Details
Step Beam Roll Forming Line For Heavy-Duty Racking With Auto Height
Adjustment And Precision Saw Cut
These introductions refer only to the production line and
configuration shown in the main image. Each machine is
custom-built. Metalign welcomes your inquiry and provides the right
production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This roll forming line is designed for manufacturers of heavy-duty
warehouse racking systems. Ideal for large-scale logistics, retail,
and industrial storage providers, it offers high flexibility,
profile precision, and reliable performance. Its automatic
adjustment system enables quick model changes, reducing downtime
and boosting production efficiency.
2. Profile Description
- The step beam is a closed-type structural profile made of
galvanized steel with thicknesses from 1.5 to 2.5mm. It features
reinforced stepped edges and high load-bearing capacity. Widely
used in heavy-duty warehouse racking, it offers high dimensional
consistency, structural integrity, and compatibility with automated
storage systems.
3. Production Process
- Hydraulic Decoiler → Guiding → Leveling → Roll Forming → Stop
Welding → Stop Saw Cutting
- The line starts with precision leveling of 1.5–2.5mm galvanized
steel, followed by 27-pass roll forming to shape the closed step
beam. Auto-adjusting forming stations allow rapid profile changes.
After forming, stop welding secures coil joints, and alloy saw
cutting ensures burr-free, deformation-free ends suited for
high-load applications.
4. Key Focus
- High Flexibility:Dual-side automatic roller shifting enables fast
profile changeovers, supporting diversified production with minimal
downtime.
- Enhanced Structural Strength:Robust housing gearbox combined with
27 forming stations ensures high stability for thick materials and
closed-section profiles.
- Superior Finished Quality:A well-engineered process flow—leveling →
automatic forming → alloy saw cutting—delivers clean cuts and
consistent profiles with minimal deformation.
- Global Market Ready:The line produces highly standardized,
dimensionally accurate profiles, ideal for export to markets with
strict quality requirements such as the US and EU.
5. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Leveler | 1 set |
Welding machine | 1 set |
Roll former | 1 set |
Saw cut | 1 set |
PLC cabinet | 1 set |
Cooling system | 1 set |
Hydraulic station | 2 sets |
Out table | 2 sets |
Container size for reference:1*40GP+1*20GP |
6. Customization Options
- This line supports customized step beam profiles with variable
height and step dimensions, thanks to its PLC-controlled dual-side
roller shifting system. It accommodates profile adjustments without
manual intervention, allowing production of multiple SKUs on a
single line. Additional options include precision punching modules
or integrated logo embossing based on customer specs.
Company Profile
Metalign is a trusted manufacturer specializing in cold roll
forming machine production and custom roll forming solutions.
Located in Botou City, the heart of China’s roll forming industry,
we bring over 30 years of combined technical and engineering
experience to every project.
Our team is dedicated to designing and building precision roll
forming lines tailored to your profile needs — from roofing and
purlin lines to shelving, door frames, highway guardrails, and
more. We are known for our practical designs, robust structures,
and responsive after-sales support.
With a strong reputation in global markets including North America,
Europe, Southeast Asia, and the Middle East, Metalign is committed
to helping customers improve efficiency, reduce costs, and gain a
competitive edge.