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W-Shape Highway Guardrail Roll Former for Heavy-Duty Cold-Rolled Steel Panels
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
This production line is designed for customers in road safety and infrastructure industries, particularly manufacturers of highway guardrails. With a focus on high-strength steel materials, it ensures efficient production of durable W-shaped guardrail panels, suitable for enhancing traffic safety and roadside protection.
2. Profile Description
This product is a W-shaped highway guardrail panel made from 3-4mm cold-rolled steel. It features high durability, providing effective roadside protection. The panels are designed to withstand heavy traffic impact and harsh environmental conditions, commonly used for highway safety barriers and traffic management.
3. Production Process
5T Manual Decoiler → Guide Rollers → Powered Rolls → Leveling Machine → Hydraulic Punching → Roll Former → Hydraulic Cutter
The process begins with the decoiling of the steel. Then, the material is guided through rollers before entering the leveling machine, which is integrated with the forming station. After leveling, the steel is punched and then passed into the roll former for shaping. Finally, the panels are cut to size using a hydraulic cutter, ensuring precision.
4. Technical Parameters
Machine | Analysis |
5T Manual Decoiler | Used to unwind steel coils manually, ensuring smooth material feeding. |
Guide Rollers | Align material precisely, reducing any misalignment and guiding steel accurately. |
Powered Rolls | Assist in feeding heavy steel coils to the next stage, improving material handling efficiency. |
Leveling Machine | Integrated with the roll former, levels the steel to eliminate any coil curvature. |
Hydraulic Punching | Performs accurate, multiple-hole punching to ensure precision for guardrail mounting. |
Roll Former | Shapes the steel into the W-shape guardrail panel, utilizing a 28-station arch gearbox system. |
Hydraulic Cutter | Cuts the formed panels into precise lengths, ensuring consistent quality. |
5. Key Focus
6. Production Line Components
Machine Name | Quantity |
Manual Decoiler | 1 set |
Guide Rollers | 2 sets (3 rollers per set) |
Powered Rolls | 2 sets |
Leveling Machine | 1 set |
Hydraulic Punching | 1 set (3 stations) |
Roll Former | 1 set |
Hydraulic Cutter | 1 set |
PLC Cabinet | 1 set |
Hydraulic Station | 2 sets |
Out Table | 2 sets |
7. Customization Options