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High-speed Trench Cover Roll Forming With Precision Punching And Flying Saw Cutting
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
Designed for construction contractors and deck panel manufacturers, this production line features stable forming, customized embossing, and structural-grade output for mid-thickness galvanized steel decking applications.
2. Profile Description
The steel trench cover is made from 1.5-2.5mm thick galvanized steel, used in drainage systems along roadsides or poolside drainage. It features downward punched holes and stretched edges for improved drainage and safety. This profile is produced using a cold roll forming machine with servo feeding and punching.
3. Production Process
3 Ton Hydraulic Decoiling & Leveling - Servo Feeding & Punching - Roll Former - Hydraulic Shearing (Servo Tracking) - Pallet Discharging
The process begins with a 3 Ton hydraulic decoiler and leveling unit, followed by servo feeding and punching to create drainage holes. The material is then formed and hydraulically sheared to the correct length. Finally, the finished panels are discharged onto pallets for easy collection.
4. Key Focus
Sturdy steel material – Ideal for heavy-duty use in drainage systems with 1.5-2.5mm thickness.
Servo-controlled feeding – Ensures precise feeding and punching, improving overall production accuracy.
Hydraulic shearing with servo tracking – Provides clean, accurate cuts for every panel.
Cost-effective production – Edge waste collection minimizes material waste, increasing profitability.
5. Production Line Components
Component | Quantity |
Decoiler with leveler | 1 set |
Servo feeder | 1 set |
Punch press | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Flying saw cutter | 1 set |
Hydraulic station | 1 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:2*40GP+1*20GP |